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Semi automatic crimping machines

The ideal crimping machine for crimping wire end ferrules and cable lugs. Fast cycle time, short retooling time and programmable crimp height.

bt 712

Bench top crimping press

The semi-automatic bt 712 bench top model is compelling for its modern technology and sets new standards in quality and speed.

This all-purpose press accommodates the use of all common commercial crimping tools. The crimp force analyser, in combination with the bad part cutter, offers highest possible production quality.

 

Technical data

Crimping force 20 kN
Wire cross section up to 6 mm²
Programmable crimp height +5/-3 mm
Features easy to use, crimp force analyser

bt 722

Bench top crimping press

This bench top press is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad part cutter, ensure top quality finished conductors regardless of the machine operator.

 

Technical data

Crimp force 20 kN
Wire cross section up to 6 mm²
Programmable crimp height +0.2/-0.8 mm
Features Integrated crimp force analyser, sequence processing

bt 752

Bench top crimping press

The Komax bt 752 delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance, e.g. short installation and setup times, coupled with the user-friendly TopTouch interface are the features that make this semi-automatic device such a compelling product.

 

Technical data

Crimp force 20 kN
Wire cross section up to 6 mm²
Programmable crimp height +0.2/-0.8 mm
Features Seal loading

MIKO

Networking of bench-top presses

The Manufacturing Interface Komax – MIKO for short – is the interface for real time data exchange between your Manufacturing Execution System – MES for short – and cable processing machinery such as crimp presses and fully automated machines. This means that it is an essential for implementing Industry 4.0. Using this interface you will be able to improve process quality, completely document quality and increase the utilization of your machinery. See the data sheet for more information.

TT Crimp Press

TT Crimp Press

The TT Crimping Press is available either in semi-automatic (for bench-top use) configuration or in full automatic (integrated into a cut and strip machine) configuration. The standard stroke is 40 mm, but other different strokes are available upon request. The 135.8 mm ± 0.02 mm crimping height allows the TT to accept all the mini-style applicators fitted with the standard T-coupling. A proprietary safety cover guarantees the operator a perfect view of the crimping zone while enjoying complete protection from any hazard. Mecal’s own CFA crimp force analyser can be fitted as an option.

 

Technical data

Force20 kN
Stroke40 mm
Crimping height135.8 mm ± 0.02 mm

AM 02 C / AM 02.1 C

Electro-pneumatic crimping machines for loose, insulated and uninsulated ferrules

The AM 02 C / AM 02.1 C ("Compact") is an electro-pneumatic, modular stripper-crimper for rapid and reliable processing of loose insulated and uninsulated ferrules of small cross sections. Features: easy tool change, short tooling time, quick processing and crimping quality which conforms to DIN 46228.

> THONAUER delivers suitable ferrules as well.

 

Technical data

AM 02 C AM 02.1 C
Wire cross section 0.140.34 mm² 0.250.75 mm²
Crimping length 6/8 mm 510 mm

AM 02 universal / AM 04 / AM 04.1

Stripping and crimping machines for loose, insulated ferrules

Electro-pneumatic, universal stripper-crimper for rapid and reliable processing of loose insulated ferrules. Crimping quality conforms to DIN 46228.

> THONAUER delivers suitable ferrules as well.

 

Technical data

AM 02 universal AM 04 AM 04.1
Ferrules
Wire cross section 0.5–2.5 mm² 4–10 mm² 4–10 mm²
Crimping length 6–12 mm 8–12 mm 9–15 mm

Unic-L / Unic-LS / Unic-LZ

Stripping and crimpping machines for loose, insulated ferrules.

Electro-pneumatic stripping and crimping machines.

> THONAUER delivers suitable ferrules as well.

 

Technical data

Unic-LUnic-LSUnic-LZ
Ferrules Single
Single
Twin
Wire cross section 0.52.5 mm² 0.52.5 mm² 2 x 0.52 x 1.5 mm²
Crimping length 8 mm 6/8/10 mm 8 mm

CR 03 K / Crimper G / Crimper-LS

Crimping machine for insulated ring tongue and ferrules

> THONAUER delivers suitable ferrules as well.

 

Technical data

CR 03 K Crimper-G Crimper-LS
Ring tongue ferrules
Loose

On reel

Loose
Type -- DIN 46228 DIN 46228
Wire cross section 0.56 mm² 0.52.5 mm² 0.344 mm²
Crimping length -- 8 mm 612 mm
Power unit Electro-pneumaticundefined

ECM 04 / UNIC-G / UNIC-GS

Stripping and crimping machines for insulated ferrules on reel.

Reliable processing of ferrules on reel. Crimping quality conforms to DIN 46228.

> THONAUER delivers suitable ferrules as well.

 

Technical data

ECM 04 UNIC-GUNIC-GS
Ferrules
Power unit Electrical Electro- pneumaticElectro- pneumatic
Wire cross section 0.5–2.5 mm² 0.5–2.5 mm²0.5–2.5 mm²
Crimping length 8 mm 8 mm8 / 10 mm
Features Easy change of cross section Automatic cross section selectionCrimping length 8 / 10 without tool change

UP 14 / UP 14 BA / UP 14 Z

Pneumatic crimping machine for loose contacts

The perfect tool for beginners because of its good value for money. Use of all WEZAG die sets also possible, with optional positioner.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 14
UP 14 BAUP 14 Z
Crimping force 14 kN at 6 bar
Processable
cross-sections
insulated cable lugs 0.256 mm²,
non-insulated pipe cable lugs and crimp-type cable lugs
0.516 mm²,
insulated and non-insulated wire ends 0.1450 mm²,
twisted contacts 0.1416 mm²,
non-insulated FASTON flat plugs 0.146 mm²,
non-insulated pipe cable lugs and butt connectors 1.06.0 mm²
Special feature Standard Automatic contact retaining system With compulsory sequence control

SSC

Pneumatic safety crimping machine for loose contacts

The patented safety mechanism does not release the crimp if the opening of the dies exceeds 5.9 mm. Therefore, safety protection covers are not needed which speeds up the production process.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

Crimping force max. 35 kN at 6 bar
Features Safety mechanism

UP 35 / UP 35 BA

Pneumatic crimping machine for loose contacts

Due to its innovative design this almost maintenance-free machine needs less space. It is light and can be easily transported with the provided T-handle. Operation is simplified through the use of the safety foot pedal - the hands remain free to insert the terminals and the conductor. No tools are required for easy exchange of the die adapter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 35 UP 35 BA
Crimping force 35 kN at 6 bar
Features -- Automatic contact holding system

UP 60

Pneumatic crimping machine for loose contacts

Powerful universal machine. Features: safety foot pedal offers short cycle time; tool-less die set exchange; integrated LED Illumination; integrated counter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 60
Crimping force max. 75 kN at 6 bar
Opening dimensions Stroke min. 632 mm

UP 65

Hydraulic crimp machine for loose contacts

The UP 65 hydraulic benchtop crimp machine offers even more power for processing loose electrical contacts of up to 400 mm². Owing to the newly-developed, integrated hydraulic unit, the machine is space-saving, quiet and easy to install. The machine is flexibly usable, since it has to be connected only electrically.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

Max. crimp force150 kN
Max. stroke40 mm
FeaturesElectronic counter, 30-program disk space, Programmable crimping height, Die sets are easy to change

WDT Die Sets and Adapter

WDT Die Sets and Adapter

We offer you the correct die for each contact. In the data sheet, you will find the most common examples. Dies for other contacts are available on request.

 

 

 

 

 

 

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