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Testing

Electronic test station for tensile force tests and pressure tests with digital display. Versatile test station, e.g. tensile force measurement

MicroForce 70

Crimp Force Monitor

Missing strands and insulation inside the crimp are frequent reasons for defective contacting in modern wire harnesses. Every single crimp therefore has to be monitored to ensure proper functioning. MicroForce 70 enables gapless crimp force monitoring to be carried out easily and efficiently and meets the highest standards of quality and performance.

 

Technical data

Cross section range 0.35–6 mm² (AWG 22–AWG 10)
Dimensions L × W × H 146 × 46 × 106 mm

MicroForce 80

Crimp force monitoring

The MicroForce 80 is currently the best crimp force monitoring system on the market. It detects missing strands or insulation that has been caught in the crimp, and can be retrofitted to all crimp presses.
Its many features mean it offers incredible efficiency, high productivity and flexibility. For example, it has product libraries to reduce retooling times, measurement data are saved on an external USB drive, and there are sensitivity settings and the facility for sequence processing. The color touch display provides an image of crimp curves in order to better assess the crimp quality.

 

Technical data

Cross sectional area range 0.35–6 mm² (AWG 22–AWG 10)
Display 5.0 inch color display with touch functionality
Special features Sensitivity setting, product memory, data interface, sequence processing, headroom adjustment, predefined access rights

MicroLab 10

Mobile micrograph laboratory

The MicroLab 10 enables micrographs to be taken quickly and easily regardless of the location. It covers all relevant processing steps – from cutting and polishing to etching and visualization. The compact carry-case design enables the quality of crimp and splice connections to be assessed with minimum effort and maximum effectiveness.

 

Technical data

Processing range Ø 0.302.50 mm
Cross section range up to 5.00 mm²

MicroLab 35

Micrograph laboratory

MicroLab 35 is designed for the fast creation of grinding patterns of contacts up to a diameter of 3 mm. The fully automated transport system and the tried-and-tested technology facilitate short processing times. The parallel processes allow the continuous creation of one grinding pattern per minute. Laser-supported, the sample is clamped quickly, hence defining the grinding surface precisely. Without repositioning, MicroLab 35 grinds the sample on its own. As soon as it has reached the analysis unit, it is electrolytically cleaned, the grinding pattern is recorded and analysed.

 

Technical data

Wire range diameterdia. 0.303.00 mm
Cross section range0.086.00 mm²

MicroLab 55

Micrograph laboratory

The MicroLab 55 grinding pattern laboratory facilitates the generation of grinding patterns of all types of crimp available on the market, both transverse and longitudinal grinding. This also applies to products such as printed circuit boards or housings outside the automotive area. The optimum arrangement of the individual modules makes very short processing times possible. A reproducible sample preparation is 100 % guaranteed, since no repositioning of the sample between the individual machining steps is necessary.

 

Technical Data

Wire range diameter dia. 0.5023.00 mm
Cross section range 0.08400.00 mm²

SmartVision

Micrograph analyser

The program analyses the micrographs of the widest variety of crimp connections established on the market. It can photograph, measure, evaluate and document the entire terminal in addition to transverse and longitudinal sections. It guides users reliably through the standard and the respective measured variables.

 

Technical data

Analyzable types of crimpsB-Crimp, IDC, longitudinal grinding, Aluminium, Copper
Deposited industry standards

USCAR 21, PSA 9634115099, TYCO 114-18022-10, Renault 36-05-019, VW-Norm 60330

CT 50

Universal tester models

Electronic test station for tension and compression tests with digital indication. Versatile test station e.g. for tensile testing of crimped, pressed, glued and soldered parts such as crimped terminals and connections in cable harnesses as well as for cable insulation pull-off testing, insertion and extraction tests of connectors, shearing tests and cable tie testing.

 

Technical Data

Indication range 500 N
Drive Manual
Test speed 150 mm/flexibele

ETM - Serie

Motorized Tester Models

Re-designed model series for tensile and compressive force measurements with a high level of measurement accuracy and a simple control concept and durable construction. High internal measurement frequency and resolution to ensure the highest degree of accuracy.

 

Technical data

ETM-FETM-AETM-M
Max. indication range6000 N6000 N6000 N
Drive systemMotorMotorMotor
Testing speeds (at max. 3000 N)50/75/100/800 mm/minSettable 5–800 mm/minSettable 5–800 mm/min
Additional functions (Excerpt)--Break-stop function, Cycle test, Force pre-selection for non-destructive testingBreak-stop function, Cycle test, Force pre-selection for non-destructive testing, Repeat testing between two positions
Digital Product catalog
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