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Cutting, Stripping and Crimping

Dual crimp connections with different lengths and of the same lines can also be processed without any problem.

Gamma 255

Fully automatic crimping machine

The Gamma 255 is specially designed to crimp small cross section and short cable lengths. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.

 

Technical Data

Wire cross section 0.01232.5 mm² (AWG36AWG14)
Length range 1510,000 mm
Stripping lengths 0.115 mm

Gamma 263 S

Fully automatic crimping machine

Although compact in size, this fully automatic crimping machine combines simplicity and functionality with economy and process reliability to deliver a high piece output. It is a real hit when it comes to obtaining excellent value for money. Whether you opt for the roller or belt drive, you can adjust use of this device to your individual needs yourself in no time at all.

 

Technical Data

Wire cross section 0.13–2,5 mm² (4 mm² on request)
Length range 40–20,000 mm (1.75 in–65.6 ft)
Stripping lengths 0,1–20 mm (0,004–0,79 in)

Gamma 333 PC/B

Fully automatic crimping machine

This fully automatic crimping machine stands out from the rest for the high daily productivity it achieves through short changeover times and high availability. This thoroughly tried-and-tested machine is also available with a belt drive. That means optimum force transmission and increased output for long and difficult- to-process conductors. A supplementary unit that is ideal for a broad processing range.

 

Technical Data

Wire cross section 0.13–5 mm² (AWG26–AWG10)
Length range 60–65,000 mm (optional 30–65.000 mm)
Stripping lengths 0.1–15 mm (optional side 1–28 mm)

Alpha 355

Fully automatic crimping machine

The Komax Alpha 355 is designed for one and two-sided crimping and seal loading. It even handles double-crimp connections involving varying lengths and the same wire types without any problem.

The ultra-precise dual-channel blade system allows for a large range of wire sizes without blade changes.

 

Technical Data

Wire cross section 0.136 mm²
Length range 6065,000 mm
Stripping lengths 0.135 mm

Alpha 355 S / 356

Fully automatic crimping machine

Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fitting with insulating sleeves, ferrules and ultrasonic or resistance welding modules.

 

Technical Data

355 S 356
up to 5 process modules up to 7 process modules
Wire cross section 0.136 mm²
Length range 6065,000 mm
Stripping lengths 0.135 mm

Alpha 433 H

Fully automatic crimping machine

The Alpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals and double crimp connections of different lengths, and the same wires can be processed without difficulty.

 

Technical Data

Wire cross section 0.216 mm² (AWG24AWG5)
Length range 6065,000 mm
Stripping lengths 0.1518 mm

Alpha 477

Fully automatic crimping machine

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command.

 

Technical Data

Wire cross section 0.224 mm² (AWG24AWG12),
Optional from 0.13 mm² (AWG26),
Double crimp (cable A+B) <6 mm²
Length range 6080,000 mm (optional 3580,000 mm)
Stripping lengths Both ends: 0.135 mm

Alpha 530

Fully automatic crimping machine

The Robust All-rounder

The Alpha 530 is a fully automatic crimping machine for one and two-sided crimping and seal loading. The machine is optimized for fast setup and conversion times, thus increasing your productivity. Crimp force monitoring CFA+ is standard. QC options, such as automatic conductor detection (ACD) and strip quality check (SQC), can be retrofitted and satisfy the highest quality requirements.

 

Technical Data

Wire cross sections0.134 mm² (optional 5 mm²)
Wire draw-in speedmax. 9 m/s
Crimp force122 kN

Alpha 550

Fully automatic crimping machine

The Alpha 550, the newest latest fully automatic crimping machine for two-sided crimping and seal loading, fulfils your requirements towards for productivity, flexibility, and quality.

  • At Features high speed for top maximum unit cost performance
  • Ultra-fast conversion for maximum productivity
  • First-time-right setup approach for almost no rejects
  • Robust system and versatile options
  • Quality control at its best

 

Technical Data

Wire cross sections 0.136 mm² (AWG2612)
Wire draw-in speedup to 12 m/s
Crimp force122 kN

Zeta 640 / 650

Fully automatic cable assembly machine

Different cables and contacts are processed automatically without having to change over. This makes batch size 1 possible without any special effort. The manufacturing time is reduced by up to 50 % compared to traditional manual methods. A consistent data flow from the planning software to production reduces errors and increases cost-effectiveness.

At the end you get the cables you require in the correct order with the desired marking, and bundled ready for further processing.

 

Technical data


Zeta 640Zeta 650
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, twisting, tinning, sleeve loading, double gripper, ferrules, MIL crimping, welding, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification, Seal position monitoring, contact end detection

Zeta 630

Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.

 

Technical data

Line cross-sections 0.22–6 mm² (AWG 24–AWG 10)
Wire changer max. 36 wires (in steps of 6 wires)
Lengths with double-sided processing 240–3,000 mm standard trough
240–5,000 mm optional
Lengths with one-sided processing 85–3,000 mm standard trough
85–5,000 mm optional
Number of stations 2

Omega 740 / 750

Fully automatic cable harness manufacturing machine

The Omega 740 and 750 are used for the fully automatic production of cable harnesses that are fitted from both sides. Up to 36 different cable types can be processed at the same time. With up to eight processing stations, almost all manufacturing processes can be reproduced and cable assemblies can be made efficiently without change overs. Marking is automated, using two ink-jet printers. The Omega passes the cables to a connected block loader fully automatically.  With many improvements such as optical monitoring, a larger carrier plate and much more, it can now even fit the smallest connector housings or other components, fault-free.

 

Technical data


Omega 740Omega 750
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, MIL crimping, ferrules, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification,
Assembly: Collision, insertion force and contact locking Monitoring
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