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Crimping, Pressing

We have the right crimping tool for practically all contacts. Semi-automatic and fully automatic crimping presses.

Crimpit

Crimping tools for ferrules

Crimping tool for ferrules (according to DIN 46228 part 1 and 4) with and without plastic collars.

   

Technical data

Crimpit F4Crimpit F6 EN.
Crimpit F6 auto
Feature--Crimp acc EN 60947-1Feeding from the front
Ferrules0.5–4 mm²0.25–6 mm²0.5–6 mm²
Twin ferrules2 x 0.34–2 x 2.5 mm²2 x 0.34–2 x 4 mm²2 x 0.34–2 x 4 mm²

Hand tool actuator

 

The hand tool actuator is a universal assistance for any manual hand tool. The hand tool is operated by the lever. This makes it easy to work for longer periods with hand tools.

TT Crimp Press

TT Crimp Press

The TT Crimping Press is available either in semi-automatic (for bench-top use) configuration or in full automatic (integrated into a cut and strip machine) configuration. The standard stroke is 40 mm, but other different strokes are available upon request. The 135.8 mm ± 0.02 mm crimping height allows the TT to accept all the mini-style applicators fitted with the standard T-coupling. A proprietary safety cover guarantees the operator a perfect view of the crimping zone while enjoying complete protection from any hazard. Mecal’s own CFA crimp force analyser can be fitted as an option.

 

Technical data

Force20 kN
Stroke40 mm
Crimping height135.8 mm ± 0.02 mm

Evolution Series

Mini Applicator

The Mini Applicator processes linked terminals with a cross section of up to 6 mm². This Evolution crimping tool is available in side-feed and end-feed versions. It fits all presses with a T-coupling and a crimping height of 135.8 mm. It can be used with bench top presses as well as with fully automatic crimping machines.

We deliver the right applicator for almost all contacts.

 

Technical Data

Crimping height 135.8 mm
Stroke 40/30 mm
Pitch <28 mm
Wire cross-section max. 6 mm ²
Terminal thickness <0.6 mm

Restyling Serie

Mini-Applicator

The Restyling mini-applicator crimps on-reel terminals with a thickness < 1.2 mm, pitch <27 mm and wire section from between 0 and 10 mm². Mechanical side-feed system for linked terminals to be unrolled left to right. Can be fitted to any benchtop or automatic press having a crimping height of 135.8 mm (mounting plate to press T-coupling). Available as: left-side-feed (MRS), end-feed (MRF), pneumatical left-side-feed (MRSP), pneumatical end-feed (MRFP)

We deliver the right applicator for almost all contacts. 

 

Technical data

Crimping height135.8 mm
Stroke40/30 mm
Pitch<28 mm
Wire cross section<10 mm²
Terminal thickness<1.2 mm

CR 03 K / Crimper G / Crimper-LS

Crimping machine for insulated ring tongue and ferrules

> THONAUER delivers suitable ferrules as well.

 

Technical data

CR 03 K Crimper-G Crimper-LS
Ring tongue ferrules
Loose

On reel

Loose
Type -- DIN 46228 DIN 46228
Wire cross section 0.56 mm² 0.52.5 mm² 0.344 mm²
Crimping length -- 8 mm 612 mm
Power unit Electro-pneumaticundefined

Z+F Ferrules

Ferrules

Wire end ferrules create first-class, solderless connections, ensuring precise, long-term operational reliability.

Zoller + Fröhlich is the inventor of ferrules with plastic collars that are used for solderless connections in cable assemblies throughout the world. THONAUER supplies the entire range. We supply ferrules with or without plastic collars, from 0.14 to 150 mm² in different colors and different termination lengths, assortment boxes, ring or spade lugs, blade receptacles, etc. Our range also includes taped or loose ferrules.

Z + F is the only company in the world to have had all their insulated ferrules UL-certified  since 2012, and CSA-US certified since 2002. This not only applies to loose wire end ferrules with a cross-section from 0.14 to 50 mm² (AWG 26-1), but also to twin wire ferrules and taped ferrules.

Ferrules and cable lugs from Zoller + Fröhlich GmbH also comply with the RoHS (Restriction of certain Hazardous Substances) regulations. For processing the ferrules, THONAUER offers a wide range of hand tools and crimping machines for semi-automatic processing.

We would be pleased to advise you of our extensive range.

 

 

 

 

UP 14 / UP 14 BA / UP 14 Z

Pneumatic crimping machine for loose contacts

The perfect tool for beginners because of its good value for money. Use of all WEZAG die sets also possible, with optional positioner.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 14
UP 14 BAUP 14 Z
Crimping force 14 kN at 6 bar

Processable
cross-sections

insulated cable lugs 0.256 mm²,
non-insulated pipe cable lugs and crimp-type cable lugs
0.516 mm²,
insulated and non-insulated wire ends 0.1450 mm²,
twisted contacts 0.1416 mm²,
non-insulated FASTON flat plugs 0.146 mm²,
non-insulated pipe cable lugs and butt connectors 1.06.0 mm²
Special feature Standard Automatic contact retaining system With compulsory sequence control

SSC

Pneumatic safety crimping machine for loose contacts

The patented safety mechanism does not release the crimp if the opening of the dies exceeds 5.9 mm. Therefore, safety protection covers are not needed which speeds up the production process.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

Crimping force max. 35 kN at 6 bar
Features Safety mechanism

UP 35 / UP 35 BA

Pneumatic crimping machine for loose contacts

Due to its innovative design this almost maintenance-free machine needs less space. It is light and can be easily transported with the provided T-handle. Operation is simplified through the use of the safety foot pedal - the hands remain free to insert the terminals and the conductor. No tools are required for easy exchange of the die adapter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 35 UP 35 BA
Crimping force 35 kN at 6 bar
Features -- Automatic contact holding system

UP 60

Pneumatic crimping machine for loose contacts

Powerful universal machine. Features: safety foot pedal offers short cycle time; tool-less die set exchange; integrated LED Illumination; integrated counter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

UP 60
Crimping force max. 75 kN at 6 bar
Opening dimensions Stroke min. 632 mm

UP 65

Hydraulic crimp machine for loose contacts

The UP 65 hydraulic benchtop crimp machine offers even more power for processing loose electrical contacts of up to 400 mm². Owing to the newly-developed, integrated hydraulic unit, the machine is space-saving, quiet and easy to install. The machine is flexibly usable, since it has to be connected only electrically.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

 

Technical data

Max. crimp force150 kN
Max. stroke40 mm
FeaturesElectronic counter, 30-program disk space, Programmable crimping height, Die sets are easy to change

WDT Die Sets and Adapter

WDT Die Sets and Adapter

We offer you the correct die for each contact. In the data sheet, you will find the most common examples. Dies for other contacts are available on request.

 

 

 

 

 

 

Presses

Mäder is one of the leading German manufacturers of hand-operated and compressed air presses. mäder presses are extremely versatile and can be used for assembly, pressing, joining, bending, crimping, riveting, punching, gluing and much more. Our presses cover the capacity range from 30 N to 100 kN. Customer-specific offers on request.

 

Technical Data

Toggle presses Rack + Pinion presses Pneumatic presses
Application Manual presses, ideal for assembling, pressing, punching, bending, and much more. Perfect for delicate manual work, when constant force is required. Ideal for operations when constant force is required over the complete length of stroke.
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