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Coil Winding, Spooling

We solve every winding task. Gas ignition coils, magnetic valves, relays, motors and many kinds of sensor coils, air-core coils, etc.

Multi spindle automatic coil winding machine

A high speed fully automatic coil winding machine with advanced PC control of multi axis servo systems, for winding inductive devices with fine wire in medium and large volume. Applications include relay coils, magnetic head coils, LCD coils, transformers, ignition coils, inductors, sensor coils, solenoids, and other bobbin-wound products.

   

Technical data

No. of spindles (more on request)468
Wire size0.02–0.5 mm0.02–0.5 mm0.02–0.5 mm
Max. bobbin diameter100 mm62 mm50 mm
Spindle speed9,000 rpm18,000 rpm18,000 rpm

E-1200

Heavy duty coil winding machine

The E-1200 is a floor standing style winding medium sized machine. This machine is specially designed for the manufacture of solenoids and power and distribution transformers from 10 to 1,200 KVA, using aluminium or copper wires, including rectangular or flat wires with a special guider.

   

Technical data

Version500 rpm250 rpm
Max. wire diameter0.01–30 mm0.01–30 mm
Torque172 Nm at 500 rpm413 Nm at 250 rpm
Max. distance between points1,200 mm1,200 mm

Foil Winding Machine

The foil and insulation de-reelers are provided with an automatically controlled brake system, which applies a constant tension to the materials during the winding process. The winding unit is equipped with a pressure roller system and the machine is supplied with two expanding mandrels for the copper foil and two for the paper insulation. There are various configurations possible, up to 300 mm width. This allows winding of primaries easily and with very short production cycle times.

 

Technical data: Custom made

IWM-1000

Tape Cutting Machine

The tape dispenser dispenses and cuts any length of tape. Either on pressing a button or automatically as soon as a cut piece is taken.

   

Technical data

Cutting length30–999 mm
Tape width7–50.8 mm

WH 751

One spindle winding machine

The WH 751 is a single spindle bench top coil winding machine with tailstock and digital control for semi-automatic operation. This coil winding machine can be fitted with a wide selection of accessories and provided with variable drive ratios, and it is suitable for winding all types and sizes of coil including transformers, chokes and motors. An all-round performer and highly versatile workhorse.

 

Technical Data

Memory for 999 program sequences, which may be run independently or in selected blocks for compound windings.
Wire size 0.023.0 mm
Bobbin diameter 200 mm (Max)
Winding width 300 mm (Max) / (700 mm Option)*

WH 800i / WH 764

Two spindle small inductor winding machine WH 800i

Four spindle small inductor winding machine WH 764

WH 800i and the WH 764 are high speed, semi-automatic bench top coil winding machines with digital controller for winding small inductors with fine wire. The high speed of up to 6000 rpm enables short cycle times. Applications include the manufacture of ignition coils, motors, relays, solenoids and many forms of sensor coil in small and medium batch quantities.

 

Technical data

WH 800i WH 764
Microprocessor controlled, capable of holding 999 program sequences which may be run independently or in selected blocks for compound windings.
Wire size 0.020.6 mm
Number of spindles 2 4
Bobbin diameter 110 mm (max) 100 mm (max)
Winding width 110 mm (max) 100 mm (max)

WH-900

Toroid Winding Machine

The WH-900 is a digitally controlled toroid winding machine, ideally suited to the manufacture of toroidal power transformers, isolation transformers, inductors, chokes and other toroidal devices of up to 60 mm finished outside diameter. The machine can be equipped with either 4 or 6-inch toroid winding heads, both of which are available in belt and side slider versions.

 

Technical Data

Head TypB4 Belt typeB6 Belt typeS4 Slider typeS6 Slider type
Toroidal coil, outside diameter (OD)560 mm860 mm860 mm860 mm
Min. finished, inside diameter (ID)3 mm6 mm7 mm7 mm
Max. height25 mm45 mm25 mm45 mm
Wire Size0,120,8 mm 0,250,9 mm 0,040,35 mm 0,050,4 mm

TH3

Electronic Tensioner

The TH3 is a floor-model heavy-duty tensioner and is suitable for wires of 0.5 to 3 mm in diameter. Soft wire guiding and electronically controlled brakes make this tensioner perfectly suitable for all heavy duty winders.

 

Technical data

Maximum spool diameter/height500 mm/650 mm
Max. torque12 Nm

 

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