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Werner Wirth GmbH

WERNER WIRTH GmbH operates across industries and worldwide as an integrated product and system supplier providing the unique combination of innovative connection technology and sustainable component protection - from small electronic connection components and processing materials to individual, connecting component protection solutions and tool and machine construction.


As a full solution provider, WERNER WIRTH offers strategy, process, technology, materials, development and manufacturing expertise along with a comprehensive range of products for joining technology and component protection from a single source. As the only specialist in the electronics industry for connection technology and component protection, the company ensures functioning and permanently protected contacts on every scale.

 

ALPHA 6

Coating/Dispensing platform

Alpha 6 is the new innovative and compact processing platform for a wide range of coating and dispensing applications. The system is outstandingly easy to use and highly flexible in meeting many different requirements. The machine is designed as a self-contained working cell that can be used for both coating and dispensing various media, together with other customer-specific applications, such as surface treatment with atmospheric plasma.

 

Technical data

Accelerationup to 1 g (1000 mm/s2)
Resolution+/- 0,001 mm
Coating/ Dispensing section500 mm x 500 mm
Transport systemStandard chain, electric width adjustment

TM 2000

Handset for laboratory and sample production

The TM 2000 series offers electronically controlled hand dispensing devices for the processing of hotmelt polyamide. Mounting stand and timing ensure reproducible results.

 

Technical data:

Conveying systemCompressed air
Temperature controlEelectronic

Hotmelt tools

From specimen moulds in the development stage to highly complex tools with slides and ejection systems, different gate techniques or gateless hot runner systems – we equip all of your needs in terms of hotmelt tools. The specimens are developed and made by experienced toolmakers and are always provided in reproducible quality.

TM 2200

Hotmelt moulding platform

The tool holder offers sufficient size for common standard mould sizes with horizontal injection. TM 2200 with its vertically moving cylinder can be adjusted to many different tool heights. The standard height adjustment for moulding head TM 1010 permits the use of different separation levels.

 

Technical data

Operating pressure min./max.6-10 bar
Mould height120-240 mm

TM 2300

Hotmelt process unit

Due to its unique, modular layout, the processing unit TM 2300 offers a very flexible and compact solution to fit your hotmelt application perfectly.
The system comes either with a manual sliding table (to give you the most space for your tools) or else equipped with a cross sliding table. Both can work with single or multipoint gating. Injection can be done vertically or horizontally.

 

Techncal data

Melting pressure min/ max.x5 - 50 bar
Material temperature range0-240 °C
Standard mould size (HxWxD)120 x 130 x 120 mm
Clamping force pneumatic14 KN (6 bar)

TM 2500

Hotmelt process unit

As stand-alone devices, the processing systems of the TM 2500 series offer an ideal and economical entry into the hotmelt production of small and medium-sized batches. The freely accessible tool area with its maximum room for manoeuvring is particularly suited for the cable-manufacturing branch.

 

Technical data

Melting pressure min/max.5 – 50 bar
Standard mould size (HxWxD)120 x 130 x 120 mm
Clamping force pneumatic15 KN (6 bar)

TM 2500-TWIN

Hotmelt moulding platform

The two units in the modular moulding platform TM2500- TWIN communicate with each other and are ideally designed for optimum supplies to both platforms with just one material feed point.

While moulding station 1 is busy with the moulding process and cooling time 1 after closing the mould, moulding station 2 can be prepared by inserting the parts and then triggering the injection and cooling cycle. A switchbox TM 1300 is used to ensure that the moulding cycles are started in succession.

 

Technical data

Melting pressure min/ max.5 – 100 bar
Standard mould size (HxWxD)120 x 130 x 120 mm

TM 2500-3

Hotmelt moulding platform

As a low-cost standard version, the TM2500-3 moulding station with tank unit TM1004 is the ideal entry level for hotmelt processing. The open design of the mould holder offers sufficient free space particularly when moulding cable systems or partially moulding foils or more complex components.

The optional use of a switchbox makes it possible to operate two TM2500-3 platforms with just one material supply. This results in the greatest possible production capacity for one operator with ideal cost effectiveness.

 

Technical data

Melting pressure min/ max.5 – 50 bar
Material temperature range0-240°C
Standard mould size (HxWxD)130 x 130 x 120 mm
Clamping force pneumatic1.500kg

TM 3500

Hotmelt process unit

The processing systems of the TM 3500 series were developed for stand-alone operation. They are designed for small to medium batch serial hotmelt moulding.
The modular design for several tool holders enables efficient production. A set of tools comprises 2 bottom halves of a mould and one mould top half. While the moulding process is operating automatically on one side of the sliding table, the finished part can be removed from the second bottom part of the mould and a new part inserted. The table is slid manually.

 

Technical data

Melting pressure min/ max.5 – 50 bar
Standard mould size (HxWxD)120 x 130 x 120 mm

TM 4500

Hotmelt moulding platform

The TM4500 moulding station is designed for low-pressure injection moulding specifically in medium-sized series.
The lower sub-moulds alternate on an automatic sliding table under the top mould. A Plexiglas safeguard protects the operator while the procedure takes place. Tool clamping is pneumatic up to a clamping force of 1400 kg with maximum occupational safety thanks to the convenient two-hand control.

 

Technical data

Melting pressure min/ max.5 – 50 bar
Standard mould size (HxWxD)120 x 130 x 120 mm

TM 6800

Hotmelt moulding platform

The TM6800 injection moulding machine is designed specifically for coating inserted parts in mass production.

The TM6800 is designed for processing thermoplastic materials in the temperature range of up to 250°C at max. 200 bar. The machine offers maximum possible flexibility for the tool holder and can be equipped with either a horizontal sliding table for the sub-moulds, the drawer version bringing the sub-moulds to the operator or with a tooling robot moving the sub-mould.

 

Technical data

Melting pressure min/ max.5 – 100 bar
Standard mould size (HxWxD)120 x 330 x 250 mm
Clamping force pneumatic14 KN (6 bar)

TM 1004/1106/ TM 1500

Material preparation

Either all the material is heated in an oven or only the required amount is melted, provided by an extruder and conveyed to the injection mould.

 

Technical data

TM 1004/1106TM 1500
TapeMelt ovenExtruder
CharacteristicEasy cleaning
Weekly timer
Temperature lowered when not in use
Tank volume 4,1 l
Quick change of material
Low thermal material load
Low maintenance
Pressure monitoring

THERMELT

Hotmelt moulding materials

To find out the right material for your application is an important challenge. The Know How of our specialists will help you. Beside the materials listed below, there are a few specialized materials more which will meet your requirements.The full details of all materials like mechanical, chemical, thermal, and electrical properties are available on request.

 

Technical data

TM 195TM 865TM 867PAR 1000TM 950
Max. temperature for use [°C]20/+170-55/+12040/+150-40/+200-40/+150
Tensile strength [MPa]173669
Elongation at break [%]630500500210500
Hardness Shore D5626403038
Mass spec. resistivity [Ω*cm]10111011101110111012
Therm. conductivity [W/m°K]-0,2-0,2-0,2n.d.-0,2
UL94 Flammability classV2V2V0/V2n.d.n.d
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