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Komax AG

The Komax Group is a global technology company with operations worldwide that focuses on providing automation solutions. As a manufacturer of innovative and high-quality solutions in the cable processing sector, as well as equipment for the manufacture of applications in the self-medication area, Komax provides aids in the creation of economical and safe production processes, in particular for automotive suppliers and pharmaceutical companies.


Zeta 620

Fully automatic cable assembly machine

The Zeta 620 assembly machine provides wires on two process models fully equipped for control cabinet construction – including labeling and terminals.

Manual processes take time and require properly trained personnel. The Zeta 620 wire processing machine simplifies the wire assembly process. It produces complete parts lists fully automatically and sorts and labels the wires. Up to 24 wire types and up to five different ferrules can be processed without conversion. Module options customize the process to customer requirements and also simplify complex production processes. After the assembly and disbursement in wire bundles by Zeta 620, the wires only need to be routed in the control cabinet. Manual processes such as cutting to length, stripping, labeling and inserting sleeves are completely eliminated – with reproducible and continuous quality.


Technical data

Weight (approx.)700 kg
Network connectionEthernet
Noise level (without crimp modules) max.80 dB
Width1545 mm
Length2150 mm
Air consumption (without modules)7 m³/h


Alpha 565

Fully automatic crimping machine

Alpha 565 is suitable for crimping and seal assembly for the application of ferrules or MIL crimps, tinning, twisting, solidifying, ultrasound, welding, etc.

With seven process stations, the Alpha 565 wire processing machine offers plenty of space for special processing and individual processes. Customer-specific applications are easily and effectively integrated. Thanks to the modular machine design, even complex assembly processes such as dual core wire processing, ultrasonic solidifying or welding processes are possible. Elements such as the Y1582 twisting unit, the Y1585 fluxing and tinning module, the DC double gripper module, the AEH-LS ferrule module, the S1441 seal module and the selection of various crimp modules can be integrated individually. This means that the machine also meets changing and complex requirements. Accurate processing is ensured thanks to the CFA+/CFA, ACD and Q1250 quality process monitoring.

Technical data

Length with basic module4 m / 187.48 in    6025 mm
Wire protection/ground32 A
Air consumption with wire length of 500 mm & 19.7 in (Seal Crimp / Seal Crimp) 500 mm / 19.7 in (Crimp / Crimp)    7 m³/h
Air consumption with wire length 500 mm & 19.7 inch (Seal Crimp/Seal Crimp)11 m³/h
Length4080 mm
Hard, tough wiresIn the case of extremely hard, ductile or thick-stranded wires, processing might not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.

On.Line Training

Web-based training

Thanks to the Komax On.Line training courses, employees can be trained at any time without any great effort.Various training courses on machines are available but also courses on the basic knowledge of cable processing. Further information under Solutions --> On.Line Training

Komax Cloud MES

Digital product – production control system

The cloud-based version of the Komax MES gives customers quick access to a professional production control system and does so without financial risks, since cloud technology holds customer investments to a minimum. Production data, which is uploaded to the system as Excel files, can be efficiently planned and then sent onto the machines. All advantages of an MES, such as increased productivity, assured quality and planning flexibility are 100% guaranteed.

Lambda 240 SC

High voltage – stripping and crimping machine

The Lambda 240 SC combines three different cable processing steps: stripping, crimping and block loading of 2-pin HV connectors, Class 1 and 2. Simple operation by touch panel and a fast product change thanks to recipe management are other hallmarks of the product.


Technical data

Line cross-sectionTwo-core 2 × 2.5 mm² to 2 × 6 mm²
Cycle time< 15 sec.
Retooling time< 5 min
Special featuresServo control, crimp force monitoring, path controlled assembly process, short circuit test, central extraction unit

Lambda 440

Lambda 440 HV cable assembly machine

The Lambda 440 offers a modular cable processing system for the automated processing of high-voltage cables. Depending on the process, 6-15 modules can be used. Each cable is assembled in a continuous process from preparation to housing assembly.


Technical data

Moldules6-15 process modules based on the Lambda-2 series
automation levelmulti-level
integrationone-sided as well as parallel processing

Lambda 240 SP

High voltage – semi-automatic shield processing machine

The Lambda 240 SP is a compact, semi-automatic solution for processing the shielding braid and inner conductors of HV cables in the field of electric mobility. Serial processing of two individual lines in parallel is possible. The touch panel ensures the simple storage and downloading of process parameters as well as a fast product change.


Technical data

Line cross-section  One-core 2,570 mm²,
Two-core 2 × 2.5 mm² to 5 × 6 mm²  
Processing lengthsup to 100 mm
Cycle time< 15 sec.
Retooling time< 3 min
Special featuresIntegrated extraction system, protection of the inner conductor, freely configurable, rotating cutting unit

Lambda 240 ST

High voltage – shield fixation machine

The compact, semi-automatic machine fixates and secures the shielding braid of high-voltage lines using tape. This solution was designed especially for applications in the electric mobility sector. The taping process meets the requirements of the Hirschmann PowerStar 40-2 connector system. This process is part of an overall solution, because the preparation is done on a Lambda 240 SP (see previous machine).


Technical data

Diameter range9.3–12.8 mm
Tape5 mm Coroplast 838X
Number of windings> 1.5
Cycle time< 10 sec.
Retooling time< 5 min
Special featuresServo control, touch screen

Mira 32

Stripping machine

The Mira 32 electrical stripping machine is the ideal entry-level model for semi-automated cable processing when hand tools are no longer up to the job. This model is designed for cables used in the automotive and industrial sectors that can be stripped with V-blades. The machine, which can be adjusted with rotary knobs, processes cables with external diameters up to 4 mm and stripping lengths up to 25 mm. Single cables and the cores in sheathed cables can be fully or partially stripped. 


Technical data

Conductor cross-section0.03–3.3 mm²
Stripping length1–25 mm
Special featuresCompact and mobile

Mira 230

Stripping machine

The programmable Mira 230 by Komax is the answer to today’s demands in wire processing with a large mix of products. The machine meets the high demands with an extraordinary range of applications, easy handling and boosted productivity. Thanks to special functions and its article library, it achieves reproducible top quality. It is first choice for multi-conductor processing owing to its suitability for sequence processing.


Technical data

Line cross-section (stripping)0.03–8 mm², AWG 32–8 ¹)
Max. external diameter6.5 mm
Stripping length1.5–46 mm
Stripping length with cutting46 mm - cutting length
Cutting length46 mm - stripping length
Pull-off length0.01–46 mm
¹) In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase

Mira 230 Q

Stripping machine

The Mira 230 Q has all the functions of the Mira 230 plus the ACD electronic cut-in monitoring (Automatic Conductor Detector). This monitoring system detects and signals the slightest contact between the blade and the conductor. This function can be activated during cutting and/or removal for quality assurance purposes. The Mira 230 Q also uses ACD technology as an aid to making adjustments automatically. The cut-in values are set based on the measured conductor diameter.


Technical data

Conductor cross-section (stripping)0.03–8 mm², AWG 32–8 ¹)
Max. external diameter6.5 mm 
Stripping length1.5–46 mm
Special featuresACD cut-in monitoring, can be sequenced


¹)  In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase



Mira 440 / Mira 440 SF

Stripping machine for coaxial and triaxial cables

Rotating flat blades guarantee high-level precision when processing coaxial or triaxial cables.The Mira 440 can process up to 9 conductor layers within one sequence and guarantees a high degree of productivity thanks to additional features such as bar code scanning.


Technical data

 Mira 440Mira 440 SF
ApplicationCoaxial and triaxial cables, single wiresSemiflex coaxial cable
Outside diameter0,15-9 mm
Maximum stripping length40 mm

Mira 340

Rotary stripping machine

Exceptional high-performance due to 4 rotary X-blades. Perfect cut even with critical insulations such as Teflon®, Kapton® or silicone. Sequence processing enables stripping of multi-layer cables. Easy operation by 5” touch screen. State-of-the-art and flexible.


Technical data

Conductor cross-section (stripping)0.013–16 mm²
Stripping lengthup to 72 mm
FeaturesZero-cut, twisting function

Cosmic 42R

Stripping machines for coaxial and semi-flexible cables

Highly precise processing of multi-layer cables.


Technical data

Application Micro coaxial wire
Conductor cross section 0.005–1.5 mm²
Resolution diameter 0.01 mm
Maximum pull-off length 40 mm

Kappa 310 / 315 / 320

Cutting and stripping machine

Power, performance and a new type of sensors are the three key features of the fully automatic Kappa cutting and stripping machines. Interfaces to pre-feeders and inkjet printers are integrated. Easy to use touch screen.


Technical data

Kappa 310Kappa 315Kappa 320
Wire cross section0.02–6 mm²0.05–10 mm²0.05–10 mm²
Max. stripping length:
Full strip
Partial stripping

100 mm,
999.9 mm
Cable transport speed4 m/sec.2 m/sec.4 m/sec.
Transport systemSingle rolls

Kappa 330

Cutting and stripping machine

The Kappa 330 comes in two configurations, as a single head variant with a knife line and a dual head variant with a double knife head together with the additional option of separating and stripping the inner conductor of a sheathed cable. The Kappa 330 also offers other options such as programmable slitting, processing ribbon cables and integration of various sensors for process monitoring.


Technical Data

Cable cross-section0.22–35 mm²
Max. external diameter16 mm
Maximum stripping length:
Full strip,
Half strip

180 mm
999 mm
Cable transport4 m/sec.
Transport systemRoller or belt drive

Kappa 340

Kappa 340 with RIU / without RIU

The Kappa 340 handles the precise processing of uneven cable surfaces, battery, multicore, HV and sensor cables as well as hard, tough, thick and thin insulation.

The versatile Kappa 340 stripper and cutter is equipped for all current and future wire processing requirements: The dual head double cutting head with various V, V-radius and form blades processes wires with a thickness of 0.22 to 70 mm² and ribbon cables up to a width of 16 mm. The device is also available with a RIU (rotating incision unit) for even more precise and careful stripping and cutting. Thanks to the 4 m/s belt drive, even complex sequences are processed efficiently. The integrated two-stage length measurement enables precise incision positioning as well as length correction and detects slip. In addition, the optional quality assurance with optical sensor minimizes cutting losses.

Technical data

Wire protection/ground6 A
Wire guide, side 1Swivel guide
Wire guide, side 2Fixed guide / split wire guide
Processing outside the specifications Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
Hard, tough wiresIn the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, Komax will be happy to provide processing samples of your wires.
Electrical connection115/230 VAC ± 10 %, 50/60 Hz, 680 VA

Kappa 350

Cutting and stripping machine

The power pack in the Kappa family from Komax, made for large cable cross-sections. Thanks to a clever sensor system, when setting up the machine, the cutting losses can be reduced to a minimum. This is a cost factor, especially with large cross-sections. With a large number of knife geometries and the option of using customer-specific knives, this machine is also suitable for difficult conductors and processing high-voltage automotive cables used in electric vehicles.


Technical Data

Cable cross-section2.5–120 mm²
Max. external diameter35 mm
Maximum stripping length:
Full strip,
Half strip

290 mm /
999 mm
Cable transport4,8 m/sec.
Transport systemRoller or belt drive

Iota 330

Cutting machine

The Iota 330 is the all-rounder of cutting machines. It cuts through pipes reliably and with ease (belt drive), as well as plastic straps, pneumatic hoses, shrink tubing, ribbon cables and much more. The belt drive ensures that the material is handled with care.
Where high production volumes are required, up to four tracks can be operated in parallel. 


Technical data

Length range1–1,00,000 mm
Length accuracy+/- (1 mm + 0,2 % x L)
Maximum admission height16–25 mm in the center of the belt drive
Maximum admission width82 mm

Delta Series

Delta series: Delta 220 / Delta 240 / Delta 260

The basic model of the Delta 220 series offers simple crimping with integrated crimp force monitoring – optionally with bad crimp cutter and stripping unit.

The Delta 220 fully automatic wire processing machine enables high repeat acuracy and process quality thanks to the precise and robust mechanics. The integrated CFA/CFA+ crimp force monitoring system checks the quality during the crimping process and thus enables high processing quality. In contrast to Delta 240 and 260, the crimp height is set manually. Set-up and changeover are easy. Thanks to the brilliant color display and the Komax HMI Delta graphic user interface, operation is simple and user-independent with a storage space of up to 5,000 articles and 1,000 wires. Optionally, Delta 220 can also be equipped with a stripping unit and the bad crimp cutter for easy sorting out of faulty crimps.

Technical data

Repetition accuracy0.12 mm
Weight110 kg
Relative humidity, non-condensing max.90 %
Split cycle for closed terminals min.1 mm
Compressed-air connection for options4-6 bar
Cut conductors (BCC) max.6.6 mm²


Networking of bench-top presses

The Manufacturing Interface Komax – MIKO for short – is the interface for real time data exchange between your Manufacturing Execution System – MES for short – and cable processing machinery such as crimp presses and fully automated machines. This means that it is an essential for implementing Industry 4.0. Using this interface you will be able to improve process quality, completely document quality and increase the utilization of your machinery. See the data sheet for more information.

Gamma 255

Fully automatic crimping machine

The Gamma 255 is specially designed to crimp small cross section and short cable lengths. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.


Technical Data

Wire cross section0.01232.5 mm² (AWG36AWG14)
Length range1510,000 mm
Stripping lengths0.115 mm

Gamma 450

Fully automated crimping machine

The combination of simplicity, functionality, efficiency and process reliability, along with a high output on minimal floorspace, make this fully automatic crimping machine a sure-fire investment in terms of an excellent cost/performance ratio.Equipped with all standard quality tools from Komax, it ensures a high level of stability and monitoring.


Technical Data

Wire cross section0.13-4 mm²
Crimp force1-22 kN
Number of stations4

Alpha 560

Fully automated crimping machine

The most powerful crimping machine from Komax is impressive thanks to its high-quality processing of large contacts and sleeves.Wire cross sections of up to 16 mm2 can be processed on the Alpha 560.Thanks to the HMI, operating the machine is child’s play; all high-quality tools are also integrated with ease.


Technical Data

Wire cross-section2.5 – 16 mm2
Crimp force1 – 50 kN
Number of stations4

Alpha 477

Fully automatic crimping machine

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command.


Technical data

Wire cross section0.224 mm² (AWG24AWG12),
Optional from 0.13 mm² (AWG26),
Double crimp (cable A+B) < 6 mm²
Length range6080,000 mm (optional 3580,000 mm)
Stripping lengthsBoth ends: 0.135 mm

Alpha 530

Fully automatic crimping machine

The Alpha 530 is a fully automatic crimping machine for one and two-sided crimping and seal loading. The machine is optimized for fast setup and conversion times, thus increasing your productivity. Crimp force monitoring CFA+ is standard. QC options, such as automatic conductor detection (ACD) and strip quality check (SQC), can be retrofitted and satisfy the highest quality requirements.


Technical Data

Wire cross sections0.136 mm²
Wire draw-in speedmax. 9 m/sec.
Crimp force122 kN

Alpha 550

Fully automatic crimping machine

The Alpha 550, the newest latest fully automatic crimping machine for two-sided crimping and seal loading, fulfils your requirements towards for productivity, flexibility, and quality.

  • At Features high speed for top maximum unit cost performance 
  • Ultra-fast conversion for maximum productivity 
  • First-time-right setup approach for almost no rejects 
  • Robust system and versatile options 
  • Quality control at its best


Technical data

Wire cross sections0.136 mm² (AWG 2610), optional 10 mm² (AWG 8)
Wire draw-in speedup to 12 m/sec.
Crimp force122 kN

bt 188 T / bt 288

Semi-automatic twisting machines

Twisting two, three or even four wires is so easy with the bt 188 T. With the precise multi-conductor twisting option, three or four conductors can be twisted perfectly with no pitch errors. As with twisted pairs, the result is a uniform pitch length with high reproducibility over the entire twisted length of the cable.


Technical data

bt 188 Tbt 288
Wire cross section2 × 0.08 to 2 × 4 mm²
(Optional: 3 or 4 wires)
Pitch length850 mm
Twisted lengthfrom 300 mm to 12 metres in 3-metre steps
Twisting lines per machine12

Sigma 688 ST

Fully automatic twisting machine, including end securing

With the Sigma 688 ST, Komax offers its customers the option of fully automatic crimping of wires, fitting them with a sleeve, twisting them and additionally securing the open end.This meets OEM requirements for fully automatic UTP wire production.


Technical data

Wire cross-section2 x 0.22 – 2.5 mm2
Lay length5 – 80 mm
Finished twisted length700 – 10,000 mm
Open cable ends15 – 125 mm

Zeta 640 / 650

Fully automatic cable assembly machine

Different cables and contacts are processed automatically without having to change over. This makes batch size 1 possible without any special effort. The manufacturing time is reduced by up to 50 % compared to traditional manual methods. A consistent data flow from the planning software to production reduces errors and increases cost-effectiveness.

At the end you get the cables you require in the correct order with the desired marking, and bundled ready for further processing.


Technical data

Zeta 640Zeta 650
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, twisting, tinning, sleeve loading, double gripper, ferrules, MIL crimping, welding, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification, Seal position monitoring, contact end detection

Zeta 630

Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.


Technical data

Line cross-sections0.22–6 mm² (AWG 24–AWG 10)
Wire changermax. 36 wires (in steps of 6 wires)
Lengths with double-sided processing240–3,000 mm standard trough;
240–5,000 mm optional
Lengths with one-sided processing85–3,000 mm standard trough;
85–5,000 mm optional
Number of stations2

DLW – Digital Lean Wiring

Software for switch cabinet construction

With an efficient data processing, the DLW (digital lean wiring) software from Komax provides automation in switch cabinet construction. This means that a significant amount of time is saved in comparison to manual manufacturing, even with a batch size of 1.

Compared to conventional ECAD systems, the usage does not cause any cost-intensive maintenance of the components since the cable length can be determined by virtual wiring. It can be done by means of a photograph of the cabinet or a 2-D drawing. Existing data can easily be imported. Alternatively, Komax offers a camera for photographic dimensioning with a round shot in several individual images. The images are then put together into a dimensionally accurate overall picture and imported into the DLW.

The DLW also features an easy-to-handle user interface with touch screen. The DLW Viewer guides the operating staff through the entire wiring path, allowing even less specialized personnel to perform this step.

Omega 740 / 750

Fully automatic cable harness manufacturing machine

The Omega 740 and 750 are used for the fully automatic production of cable harnesses that are fitted from both sides. Up to 36 different cable types can be processed at the same time. With up to eight processing stations, almost all manufacturing processes can be reproduced and cable assemblies can be made efficiently without change overs. Marking is automated, using two ink-jet printers. The Omega passes the cables to a connected block loader fully automatically.  With many improvements such as optical monitoring, a larger carrier plate and much more, it can now even fit the smallest connector housings or other components, fault-free.


Technical data

Omega 740Omega 750
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, MIL crimping, ferrules, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification,
Assembly: Collision, insertion force and contact locking Monitoring

MES – manufacturing execution system

Software solution for the cable processing industry 4.0

The production software jointly developed by Komax and iTAC has been perfectly custom-tailored to the needs of cable manufacturing. The end-to-end solution has been designed for the entire value chain – from goods receipt through all production steps all the way to goods issuing – of cable processing companies of any size.

The software can be used for automated planning, control and monitoring of the entire production: machines, manual workplaces, auxiliary materials, material flow, resources, etc. Processes can be optimally standardized, defective production can be prevented, and the product quality can be significantly boosted. This makes it possible to produce complex products in the desired quality on schedule.

ads 112

Wire pull machine

The ads 112 wire pull machine is the perfect choice for the optimum feeding of wires from reels, Conipacks or drums. Wire is transported by two synchronous toothed belts. Wires ranging from fine to coarse are fed powerfully yet gently to the processing stations, as are non-round wires. Changeovers are quick and easy.


Technical Data

Wire cross sectionup to 28 mm
Width of flat cablemax. 28 mm
Weight of wire reelmax. 100 kg

ads 115

Wire delivery system

The Komax ads 115 is a wire feed system that can be used very flexibly with Komax automatic cutting and stripping machines. You can easily change the position of the linear storage unit to put it in the ideal spot for every application. Reels up to 400 mm in diameter, loose rings and ribbon cable can be used on the de-reeling stand. The quick clamping system allows the various reels to be changed quickly.


Technical Data

ReelsDia. 600 mm x width 250 mm x core dia. 1495 mm
Wire cross sectionmax. 4 mm²
Weight holding capacitymax. 20 kg

ads 119 / ads 123

Wire delivery system

The reel-clamping system is combined with a simple lifting mechanism that allows you to change heavy wire reels effortlessly. Convenient setup functions like slow advance and reverse travel make rapid reel changes even easier. The powerful motor operates extremely quietly and smoothly.


Technical Data

 ads 119ads 123
Wire reel: Max. diameter
Max. width
Max. weight
  600 mm
500 mm
100 kg
  1000 mm
750 mm
600 kg
Wire: Diameter
Wire cross-section
  up to 15 mm
up to 35 mm²
  up to 35 mm
up to 95 mm²

Komax 106

Cable feed system

The Komax 106 is an active feed system that is especially suitable for the processing of a wide range of different lines at high speed. The feed takes place from loose rings, from cable drums, Conipacks or central cable storage systems. The device can be operated both as a “stand alone” unit and in combination with all cable processing machines. A compatible interface is available for Komax machines in particular.


Technical data

Cable diameter up to 4 mm
Feed speed max. 6 m/sec.
Special featuresControl algorithm with self-learning mode


Cable feed system

The motorized feed system F1150 is the latest in the Komax product range for the automatic processing of low-tension cable reels up to 300 kg. The device can process a wide range of round cables and is particularly suitable for tension-sensitive cables, e.g. coaxial cables. This cable feed system is highly compatible and can easily be integrated into a complete cable processing line.


Technical data

max. diameter,
max. width,
max. weight

800 mm,
650 mm,
300 kg

Optionally 18/35 mm,
95 mm²
Weight300 kg
Special featuresSetup system via remote control

dps 375

Deposit system

The variable dps 375 wire deposit system has a mobile frame and active wire ejection for process-orientated use. This model comes with programmable batch size sorting, making it the perfect companion for an automatic Kappa cut-and-strip machine of the third generation. Wires up to 3.5 m in length are sorted and deposited.


Technical Data

Wire diametermax. 35 mm
Wire lengthapprox. 1503.500 mm
Conveyor belt--

KA 3000 / KA 6000

Deposit systems

These wire deposit units are intended for depositing "over-length conductors“ neatly and extended to full length. The KA 3000 deposit unit is suitable for depositing wires up to about 3.000 mm in length; the KA 6000, for depositing wires up to about 6.200 mm in length. The maximum wire diameters for the two models are 18 mm and 35 mm, respectively. With the KA 3000-2 model, two separate batches can be deposited in separate trays.


Technical data

KA 3000KA 6000
Conductor diametermax. 18 mmmax. 35 mm
Conductor length3503.000 mm3506.200 mm
Conveyor beltactive

KRI 450


As uncomplicated additional devices in the processing line, the KRI 450 wire ring winders create perfectly shaped and bound wire rings with an inner diameter of at least 120 mm.

The KRI 450 is a powerful piece of peripheral equipment that very carefully prepares wires for downstream processes. When in use, the KRI 450 C picks up the wire directly in a guide tube. The winding arbors then turn the wire into a flat-shaped wire ring. After processing, the arbors lower and the cover opens automatically. Heavy wire rings can also be pushed away flat over a table. Models with CB and CBP offer additional steps: The CB models have an integrated manual spot-taping station; the CBP models, on the other hand, are fully automatic winding-spot taping machines and therefore do not require any manual intervention.



dps 261


The Komax dps 261 binder binds wire coils quickly and gently. Its ease of operation and great reliability make this device an ideal supplement for all coilers. The knot created in binding is easy to undo. The Komax dps 261 binder is operated with a foot pedal. A high degree of safety and reliability are ensured by the needle slide clutch. The Komax dps 261 binder not only processes wires. It can also be used to bind other products.


Technical data

Inside diameter of coilmin. 120 mm
Coil height/push-through heightmax. 145 mm
RPM of turntable/speedapprox. 0.67 sec./cycle

M1630 Jet

Inkjet printer

Working together with Domino, the latest generation of Komax inkjets impresses with its compact construction and its very user- and maintenance-friendly design. Equipped with RFID readers, the modules used are continuously checked and the operator informed in good time of any events. This technology, can, for example, prevent filling with the wrong ink.


Technical data

 M1630 Jet BC
(Black color)
M1630 Jet P
M1630 Jet S
(Small character)
Min. / max. character height0,9–4,6mm0,9–4,6mm0,8–4,4mm
InksDye-based ink and lightly pigmented inkHeavily pigmented inksSmall type, dye-based ink, currently only in black
Max. speedFast print 7.4/12 m/s
Standard print 7.9/11.2 m/s
Fast print 7.4/12 m/s
Standard print 7.9/11.2 m/s
Fast print 7.8/12 m/s
Standard print 11/11.2 m/s

MicroForce 70

Crimp force monitoring

Missing strands and insulation inside the crimp are frequent reasons for defective contacting in modern wire harnesses. Every single crimp therefore has to be monitored to ensure proper functioning. MicroForce 70 enables gapless crimp force monitoring to be carried out easily and efficiently and meets the highest standards of quality and performance.


Technical data

Cross section range0.35–6 mm² (AWG 22–AWG 10)
Dimensions L × W × H146 × 46 × 106 mm


Integrated optical stripping, sleeve and crimp monitoring for Komax fully automatic machines

The Q1250 is integrated into the latest generation of Komax crimp machines, checking the quality of the stripping, the correct processing of the sleeve and the crimp quality during processing. This means that there is no need for a visual inspection by the machine operator at the end of a batch. The digital eye also helps when setting up the machine, shortening the changeover times.


Technical data

Cable cross-section0,13–6 mm²
Test area27 x 20 mm
Machine typesAlpha 530, Alpha 550 with Komax HMI

MicroForce 80

Crimp force monitoring

The MicroForce 80 is currently the best crimp force monitoring system on the market. It detects missing strands or insulation that has been caught in the crimp, and can be retrofitted to all crimp presses.
Its many features mean it offers incredible efficiency, high productivity and flexibility. For example, it has product libraries to reduce retooling times, measurement data are saved on an external USB drive, and there are sensitivity settings and the facility for sequence processing. The color touch display provides an image of crimp curves in order to better assess the crimp quality.


Technical data

Cross sectional area range0.35–6 mm² (AWG 22–AWG 10)
Display5.0 inch color display with touch functionality
Special featuresSensitivity setting, product memory, data interface, sequence processing, headroom adjustment, predefined access rights

MicroLab 10

Mobile micrograph laboratory

The MicroLab 10 enables micrographs to be taken quickly and easily regardless of the location. It covers all relevant processing steps – from cutting and polishing to etching and visualization. The compact carry-case design enables the quality of crimp and splice connections to be assessed with minimum effort and maximum effectiveness.


Technical data

Processing rangeØ 0.302.50 mm
Cross section rangeup to 5.00 mm²

MicroLab 30

Micrograph laboratory

The MicroLab 30 micrograph laboratory offers a fast and flexible way to produce a micrograph. The wide cross section range lets you monitor most of your production. The fully automated process run results in a perfect micrograph without external influence.


Technical Data

Wire range diameterdia. 0.5010.00 mm
Cross section range0.0880.00 mm²

MicroLab 35

Micrograph laboratory

MicroLab 35 is designed for the fast creation of grinding patterns of contacts up to a diameter of 3 mm. The fully automated transport system and the tried-and-tested technology facilitate short processing times. The parallel processes allow the continuous creation of one grinding pattern per minute. Laser-supported, the sample is clamped quickly, hence defining the grinding surface precisely. Without repositioning, MicroLab 35 grinds the sample on its own. As soon as it has reached the analysis unit, it is electrolytically cleaned, the grinding pattern is recorded and analysed.


Technical data

Wire range diameterdia. 0.303.00 mm
Cross section range0.086.00 mm²

MicroLab 55

Micrograph laboratory

The MicroLab 55 grinding pattern laboratory facilitates the generation of grinding patterns of all types of crimp available on the market, both transverse and longitudinal grinding. This also applies to products such as printed circuit boards or housings outside the automotive area. The optimum arrangement of the individual modules makes very short processing times possible. A reproducible sample preparation is 100 % guaranteed, since no repositioning of the sample between the individual machining steps is necessary.


Technical data

Wire range diameterdia. 0.5023.00 mm
Cross section range0.08400.00 mm²

Micropull 10

Stripping force tester

The new Micropull 10 tension and compression testeris equipped with an intuitive user interface and, thanks to its various modes, makes it possible to carry out the correct verification at all times. Verifications involving both individual and a series of measurements are possible, with or without standard specifications. For standard specifications, the usual standards can be selected or the customer’s own standards can also be stored.


Technical data

Measuring range20 – 1000 N
Stripping speed25/50/100 mm/min
FeaturesTouch display, can be networked, report generation, user level with password protection


Micrograph analyser

The program analyses the micrographs of the widest variety of crimp connections established on the market. It can photograph, measure, evaluate and document the entire terminal in addition to transverse and longitudinal sections. It guides users reliably through the standard and the respective measured variables.


Technical data

Analyzable types of crimpsB-Crimp, IDC, longitudinal grinding, Aluminium, Copper
Deposited industry standards

USCAR 21, PSA 9634115099, TYCO 114-18022-10, Renault 36-05-019, VW-Norm 60330

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