Semi automatic crimping machines

Bench top crimping press

The semi-automatic bt 712 bench top model is compelling for its modern technology and sets new standards in quality and speed.

This all-purpose press accommodates the use of all common commercial crimping tools. The crimp force analyser, in combination with the bad part cutter, offers highest possible production quality.

Technical data

Bench top crimping press

This bench top press is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad part cutter, ensure top quality finished conductors regardless of the machine operator.

Technical data

Bench top crimping press

The Komax bt 752 delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance, e.g. short installation and setup times, coupled with the user-friendly TopTouch interface are the features that make this semi-automatic device such a compelling product.

Technical data

Networking of bench-top presses

The Manufacturing Interface Komax – MIKO for short – is the interface for real time data exchange between your Manufacturing Execution System – MES for short – and cable processing machinery such as crimp presses and fully automated machines. This means that it is an essential for implementing Industry 4.0. Using this interface you will be able to improve process quality, completely document quality and increase the utilization of your machinery. See the data sheet for more information.

TT Crimp Press

The TT Crimping Press is available either in semi-automatic (for bench-top use) configuration or in full automatic (integrated into a cut and strip machine) configuration. The standard stroke is 40 mm, but other different strokes are available upon request. The 135.8 mm ± 0.02 mm crimping height allows the TT to accept all the mini-style applicators fitted with the standard T-coupling. A proprietary safety cover guarantees the operator a perfect view of the crimping zone while enjoying complete protection from any hazard. Mecal’s own CFA crimp force analyser can be fitted as an option.

Technical data

Electro-pneumatic crimping machines for loose, insulated and uninsulated ferrules

The AM 02 C / AM 02.1 C ("Compact") is an electro-pneumatic, modular stripper-crimper for rapid and reliable processing of loose insulated and uninsulated ferrules of small cross sections. Features: easy tool change, short tooling time, quick processing and crimping quality which conforms to DIN 46228.

> THONAUER delivers suitable ferrules as well.

Technical data

Stripping and crimping machines for loose, insulated ferrules

Electro-pneumatic, universal stripper-crimper for rapid and reliable processing of loose insulated ferrules. Crimping quality conforms to DIN 46228. The AM 02 CK is a special version of the AM 02 universal, with integrated crimp force monitoring.

> THONAUER delivers suitable ferrules as well.

Technical data

	AM 02 universal	AM 04	AM 04.1
Ferrules
Wire cross section	0.5–2.5 mm²	4–10 mm²	4–10 mm²
Crimping length	6–12 mm	8–12 mm	9–15 mm

Stripping and crimping machines for loose, insulated ferrules.

Electro-pneumatic stripping and crimping machines.

> THONAUER delivers suitable ferrules as well.

Technical data

	Unic-L	Unic-LS	Unic-LZ
Ferrules	Single	Single	Twin
Wire cross section	0.5–2.5 mm²	0.5–2.5 mm²	2 x 0.5–2 x 1.5 mm²
Crimping length	8 mm	6/8/10 mm	8 mm

Crimping machine for insulated ring tongue and ferrules

> THONAUER delivers suitable ferrules as well.

Technical data

	CR 03 K	Crimper-G	Crimper-LS
Ring tongue ferrules	Loose	On reel	Loose
Type	--	DIN 46228	DIN 46228
Wire cross section	0.5–6 mm²	0.5–2.5 mm²	0.34–4 mm²
Crimping length	--	8 mm	6–12 mm
Power unit	Electro-pneumaticundefined

Stripping and crimping machines for insulated ferrules on reel.

Reliable processing of ferrules on reel. Crimping quality conforms to DIN 46228. The ECM 04 is also available as a version with a built-in rechargeable battery for optional battery operation, the ECM 04 E.

> THONAUER delivers suitable ferrules as well.

Technical data

	ECM 04	UNIC-G	UNIC-GS
Ferrules
Power unit	Electrical	Electro- pneumatic	Electro- pneumatic
Wire cross section	0.5–2.5 mm²	0.5–2.5 mm²	0.5–2.5 mm²
Crimping length	8 mm	8 mm	8 / 10 mm
Features	Easy change of cross section	Automatic cross section selection	Crimping length 8 / 10 without tool change

Stripping and crimping machine

Processing of 5 different ferrules on rolls, without changing tools or rolls. Easy operation via touch display. Also suitable for Multinorm ferrules (ferrules with extended collars). This device is ideal where the ferrules are changed frequently, as there is no downtime for tool changes.

> THONAUER delivers suitable ferrules as well.

Technical data

Ferrule	on a roll
Conductor cross-section	0.5–2.5 mm²
Crimp length	8/10 mm

Pneumatic crimping machine for loose contacts

The perfect tool for beginners because of its good value for money. Use of all WEZAG die sets also possible, with optional positioner.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

Technical data

Pneumatic safety crimping machine for loose contacts

The patented safety mechanism does not release the crimp if the opening of the dies exceeds 5.9 mm. Therefore, safety protection covers are not needed which speeds up the production process.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

Technical data

Pneumatic crimping machine for loose contacts

Due to its innovative design this almost maintenance-free machine needs less space. It is light and can be easily transported with the provided T-handle. Operation is simplified through the use of the safety foot pedal - the hands remain free to insert the terminals and the conductor. No tools are required for easy exchange of the die adapter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

Technical data

Pneumatic crimping machine for loose contacts

Powerful universal machine. Features: safety foot pedal offers short cycle time; tool-less die set exchange; integrated LED Illumination; integrated counter.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

Technical data

Hydraulic crimp machine for loose contacts

The UP 65 hydraulic benchtop crimp machine offers even more power for processing loose electrical contacts of up to 400 mm². Owing to the newly-developed, integrated hydraulic unit, the machine is space-saving, quiet and easy to install. The machine is flexibly usable, since it has to be connected only electrically.

> THONAUER delivers suitable WDT Die Sets and Adapter as well.

Technical data

WDT Die Sets and Adapter

We offer you the correct die for each contact. In the data sheet, you will find the most common examples. Dies for other contacts are available on request.