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Semi automatic crimping machines for industrial applications
Crimping cables is an alternative to welding and soldering. This method is now the preferred way to create secure bonds between conductors and contacts. Semi-automatic crimping machines provide good support, allowing many more crimp connections to be produced in a given period of time compared to exclusively manual production. Moreover, this method brings with it lower fault rates and consequently higher quality. This makes it possible to comply with international standards and regulations, such as the crimp quality laid down in the quality criterion in DIN 46228. Another variant is a fully automatic crimping machine which you can also find on our website.
Together we will find you the right crimping equipment. In addition to standard applications, we can also develop customer-specific applications at any time. Make an appointment for a consultation now, with no obligation!
To the products:
Stripping and crimping ribbon contacts
Stripping and crimping wire end ferrules
Crimping wire end ferrules and cable lugs
Crimping loose contacts and cable lugs
Thonauer offers the right crimping tools for crimping loose, linked, insulated and uninsulated wire end ferrules. Even special sizes (S) of wire end ferrules with plastic collars can be processed. Other crimping materials include insulated compression cable lugs, non-insulated tubular cable lugs and crimp lugs. Processing single conductors, multi-core cables, even with short stripping lengths, turned and electrical contacts, flat plugs and butt connectors pose no problem. Both small and large cross-sections can be crimped.
The highlight of our product range is the bt 752 by Komax, which can even combine three processes - stripping, positioning grommets and crimping - all in one device. Some machines manufactured by Zoller + Fröhlich also combine stripping and crimping functions in one.
The advantages of our crimping machines:
- Very fast changeover, setup and cycle time
- Active quality control even during setup
- Integrated crimp force monitoring
- Integrated defective part handling
- Simple operation with top touch
- Saving of machine and processing parameters
- Programmable crimp height
- Toolless exchange of the die adapter
- Uses all standard crimping tools
So that you have a comprehensive solution for your production process, we also provide you with the appropriate interface for data exchange between your Manufacturing Execution System (MES) and the crimping presses. Komax's Manufacturing Interface (MIKO) is thus a prerequisite for the implementation of Industry 4.0. Thonauer’s range also includes suitable wire end ferrules as well as dies and adapters.