Fully automatic machines for cable processing

Fully automatic crimping machine

The Gamma 255 is specially designed to crimp small cross section and short cable lengths. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.

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Fully automated crimping machine

The combination of simplicity, functionality, efficiency and process reliability, along with a high output on minimal floorspace, make this fully automatic crimping machine a sure-fire investment in terms of an excellent cost/performance ratio.Equipped with all standard quality tools from Komax, it ensures a high level of stability and monitoring.

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Fully automated crimping machine

The most powerful crimping machine from Komax is impressive thanks to its high-quality processing of large contacts and sleeves.Wire cross sections of up to 16 mm2 can be processed on the Alpha 560.Thanks to the HMI, operating the machine is child’s play; all high-quality tools are also integrated with ease.

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Fully automatic crimping machine

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command.

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Fully automatic crimping machine

The Alpha 530 is a fully automatic crimping machine for one and two-sided crimping and seal loading. The machine is optimized for fast setup and conversion times, thus increasing your productivity. Crimp force monitoring CFA+ is standard. QC options, such as automatic conductor detection (ACD) and strip quality check (SQC), can be retrofitted and satisfy the highest quality requirements.

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Fully automatic crimping machine

The Alpha 550, the newest latest fully automatic crimping machine for two-sided crimping and seal loading, fulfils your requirements towards for productivity, flexibility, and quality.

• At Features high speed for top maximum unit cost performance 
• Ultra-fast conversion for maximum productivity 
• First-time-right setup approach for almost no rejects 
• Robust system and versatile options 
• Quality control at its best

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Fully automatic cable assembly machine

Different cables and contacts are processed automatically without having to change over. This makes batch size 1 possible without any special effort. The manufacturing time is reduced by up to 50 % compared to traditional manual methods. A consistent data flow from the planning software to production reduces errors and increases cost-effectiveness.

At the end you get the cables you require in the correct order with the desired marking, and bundled ready for further processing.

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Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.

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Software for switch cabinet construction

With an efficient data processing, the DLW (digital lean wiring) software from Komax provides automation in switch cabinet construction. This means that a significant amount of time is saved in comparison to manual manufacturing, even with a batch size of 1.

Compared to conventional ECAD systems, the usage does not cause any cost-intensive maintenance of the components since the cable length can be determined by virtual wiring. It can be done by means of a photograph of the cabinet or a 2-D drawing. Existing data can easily be imported. Alternatively, Komax offers a camera for photographic dimensioning with a round shot in several individual images. The images are then put together into a dimensionally accurate overall picture and imported into the DLW.

The DLW also features an easy-to-handle user interface with touch screen. The DLW Viewer guides the operating staff through the entire wiring path, allowing even less specialized personnel to perform this step.

Fully automatic cable harness manufacturing machine

The Omega 740 and 750 are used for the fully automatic production of cable harnesses that are fitted from both sides. Up to 36 different cable types can be processed at the same time. With up to eight processing stations, almost all manufacturing processes can be reproduced and cable assemblies can be made efficiently without change overs. Marking is automated, using two ink-jet printers. The Omega passes the cables to a connected block loader fully automatically.  With many improvements such as optical monitoring, a larger carrier plate and much more, it can now even fit the smallest connector housings or other components, fault-free.

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Multi Connection Machine

The Wire-XL / Wire-XXL can be equipped with a wide variety of modules for the following processes: Stripping multi-conductor cable, shrinking of contacts and sensors, compacting, welding, fluxing-soldering, splicing, housing insertion, etc. Various modules are also available for quality control, such as crimpheight measurement, colour detection, crimpforce monitoring, pullforce measurement, camera, insertion force, insertion depth, etc. It’s designed for high volumes in the automotive, industrial and aerospace sectors.

Semi-automatic twisting machines

Twisting two, three or even four wires is so easy with the bt 188 T. With the precise multi-conductor twisting option, three or four conductors can be twisted perfectly with no pitch errors. As with twisted pairs, the result is a uniform pitch length with high reproducibility over the entire twisted length of the cable.

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Fully automatic twisting machine, including end securing

With the Sigma 688 ST, Komax offers its customers the option of fully automatic crimping of wires, fitting them with a sleeve, twisting them and additionally securing the open end.This meets OEM requirements for fully automatic UTP wire production.

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This semi-automatic un-twisting machine offers high production efficiency in combination with perfect processing quality. It is also easy to operate, attractively priced and guarantees accurate performance. With its compact dimensions, it can be placed on any bench top hardly taking up any space. The intuitive software (touchscreen operated) enables you to save the un-twisting parameters.

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