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Cutting and stripping machines

Preparing cables and wires correctly and safely for further use is an important task, requiring precise cutting and stripping equipment. That is why Thonauer offers exactly the right products for cutting and stripping different types of cable. The perfectly coordinated processing of (single- or multi-wire) round cables, single conductors, ribbon cables, sheathed cables, coaxial cables, hoses, strands, ropes, PVC strips, various films, paper, plastic and many other materials ensure consistent results. The pre- and post-processing of cables plays an important role in this broad processing spectrum.

Our devices have very short changeover times. You save time!

Call us and let us advise you. We will find the right machine for cutting and stripping in your application!

To the products:

Cutting cables, sleeves and corrugated tubes

Iota 330

Cutting machine

The Iota 330 is the all-rounder of cutting machines. It cuts through pipes reliably and with ease (belt drive), as well as plastic straps, pneumatic hoses, shrink tubing, ribbon cables and much more. The belt drive ensures that the material is handled with care.
Where high production volumes are required, up to four tracks can be operated in parallel. 

 

Technical data

Length range1–1,00,000 mm
Length accuracy+/- (1 mm + 0,2 % x L)
Maximum admission height16–25 mm in the center of the belt drive
Maximum admission width82 mm

SM 15 2PLC / SM 30 2PLC

Cutting machine

The extremely reliable and solid universal cutting machine has been designed to process a wide range of different materials. In addition, Ulmer and Thonauer can also adapt the cutting machine to your needs.

Punching cut for tubes, foamed rubber, sealing profiles. Shearing cut for flat and round cables and stranded wire, shrinking tubes. Tube cut for several tube materials.

Optional bevel cut blades available.

 

Technical data

SM 15 2PLCSM 30 2PLC
Length range0,1–999,999 mm
Max. passage height15/30 mm15 mm
Max. passage width150 mm300 mm

SG 400 V

Cutting machine

The SG 400 V has been designed especially for the cutting of large-sized cables or lateral cuts respectively. Multi-core cables are cut to an outside diameter of 26 mm and cross section of up to 150 mm².

The robust and powerful feeder (as used in the ZG 400 B2) enables precise positioning of the cutting material.

 

Technical Data

Max. length input0,1–999,999 mm
Throughput height/widthup to 30 mm
Upper belt liftPneumatic, to a limited extent mechanical

SSM 60 / SSM 800

Hose cutting machine

The hose cutting machine SSM 60 is suitable for cutting closed and slit corrugated tube, PVC, rubber hose as well as further types of hose with an outer diameter of up to 60 mm. The use of the guillotine cut (blade is fixed in a 45° angle) makes for a precise cutting angle as well as high cutting quality.

 

Technical Data

SSM 60SSM 800
Length range0,1–999,999 mm
Max. throughput heightup to 60 mmup to 20 mm
Max. throughput widthup to 60 mmup to 800 mm
Cutting headPneumatically operated

WSM 30E / WSM 60E / WSM 60ESB

Corrugated tube cutting machine

Corrugated tubes are used in slit and non-slit versions to protect cables and harnesses, for instance, in the automotive and machine construction industries. Tubes from medical devices or white goods can also be processed. Precise and reliable cutting at the wave top is important. High cutting quality is important to ensure tightness at the contact point. 

To do this, a rotating knife is used to avoid sharp edges damaging inner wires.

 

Technical Data

WSM 30EWSM 60EWSM 60ESB
Length range0,1–999,999 mm
Throughput height/width7–32 mmup to 60 mmup to 60 mm
Feeding length200 mm200 mm1000 mm

UNICUT 8017

Cutting device

Ideal for cutting electric cables with cross-sections of 0.08–10 mm². The cutting parameters are either set on the device itself or loaded into the device using PC software.

 

Technical data

Length range2–99,999 mm
Conductor diameter8 mm max.
Speed1.5 m/s

BERI.CO.CUT

Coax Shielding Cutting Device

The BERI.CO.CUT is a highly accurate device for cutting shieldings and braidings of the type found in coax cables with multiple layers. In particular high voltage cables used in the new generation of electric vehicles can be processed with the BERI.CO.CUT reliably, within seconds and cost-effectively.

 

Technical data

Outer diameterFrom 0.28” (7.0 mm) up to 0.71” (18.0 mm) depending on insulation
Braided shield lengthUp to 15.75” (400.0 mm) depending on insulation

Cutting to length and stripping cables

Kappa 310 / 315 / 320

Cutting and stripping machine

Power, performance and a new type of sensors are the three key features of the fully automatic Kappa cutting and stripping machines. Interfaces to pre-feeders and inkjet printers are integrated. Easy to use touch screen.

 

Technical data

Kappa 310Kappa 315Kappa 320
Wire cross section0.02–6 mm²0.05–10 mm²0.05–10 mm²
Max. stripping length:
Full strip
Partial stripping

100 mm,
999.9 mm
Cable transport speed4 m/sec.2 m/sec.4 m/sec.
Transport systemSingle rolls

Kappa 322 / 330 / 350

Cutting and stripping machine

Powerful cutting and stripping machines for bigger cross sections. High processing speed guaranties short production cycles. The Kappa 322 offers the simultaneous stripping of multi stranded wire (e.g. power cables). Gentle belt drive transport of wire. Interfaces to printer, pre-feeder and deposit systems.

 

Technical data

Kappa 322Kappa 330Kappa 350
Wire cross section0.05–16 mm²0.22–35 mm²2.5–120 mm²
Max. stripping length:
Full stripping,
Partial stripping

100 mm
999 mm

180 mm
999 mm

290 mm
999 mm
Cable transport speed4 m/sec.4.8 m/sec.
Transport systemDual rolls or belt drive

Kappa 331

Powerful cut and strip machine with rotating knife unit

Round, multilayered cables, with and without shielding, are precisely stripped in multiple steps. The machine can be changed over quickly, making it ideal for flexible use.

  

Technical data

Conductor cross section0.22–35 mm²
Max. outside diameter16 mm
Length range 1–800,000 mm
VersionsUniversal machine with swivel guide, Universal/coax-machine with split guides

The conditions under which both processes - cutting and stripping - take place are met by machines from the Thonauer range, offering the highest flexibility and process reliability together with absolute precision. Thanks to a comprehensive range of accessories, we can meet both specific customer requirements and the requirements of the automotive, electrical and plastics industries. For example, interfaces to cable feeding systems, inkjet printers, de-reeling and reeling systems are available as add-ons. Thanks to the use of state-of-the-art technology, cable stripping machines and cutting machines can be easily and quickly converted to use with new applications. Performance, precision and user-friendliness explain the success of the machines we supply.

With our product range you can handle almost all types of cables, whether they have small or large cross-sections, or are extremely soft or hard. The simultaneous stripping of multiple inner conductors (e.g. power cables) is no problem. 

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