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Cable Harness Manufacturing

Flexible machine designs with a virtually unlimited number of options. Flexible block loader for block loading.

Zeta 640 / 650

Fully automatic cable assembly machine

Different cables and contacts are processed automatically without having to change over. This makes batch size 1 possible without any special effort. The manufacturing time is reduced by up to 50 % compared to traditional manual methods. A consistent data flow from the planning software to production reduces errors and increases cost-effectiveness.

At the end you get the cables you require in the correct order with the desired marking, and bundled ready for further processing.

 

Technical data


Zeta 640Zeta 650
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, twisting, tinning, sleeve loading, double gripper, ferrules, MIL crimping, welding, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification, Seal position monitoring, contact end detection

Zeta 630

Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.

 

Technical data

Line cross-sections 0.22–6 mm² (AWG 24–AWG 10)
Wire changer max. 36 wires (in steps of 6 wires)
Lengths with double-sided processing 240–3,000 mm standard trough
240–5,000 mm optional
Lengths with one-sided processing 85–3,000 mm standard trough
85–5,000 mm optional
Number of stations 2

Omega 740 / 750

Fully automatic cable harness manufacturing machine

The Omega 740 and 750 are used for the fully automatic production of cable harnesses that are fitted from both sides. Up to 36 different cable types can be processed at the same time. With up to eight processing stations, almost all manufacturing processes can be reproduced and cable assemblies can be made efficiently without change overs. Marking is automated, using two ink-jet printers. The Omega passes the cables to a connected block loader fully automatically.  With many improvements such as optical monitoring, a larger carrier plate and much more, it can now even fit the smallest connector housings or other components, fault-free.

 

Technical data


Omega 740Omega 750
Number of stations / with expansion5 / 108 / 13
Number of cables36
Process modulesCrimping, fitting seals, MIL crimping, ferrules, ultrasonic compaction
Quality assuranceIntegrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification,
Assembly: Collision, insertion force and contact locking Monitoring
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