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Cable handling

Optimum cable handling ensures uninterrupted, high-quality production. Thonauer relies on solutions from Komax. These integrated systems are an ideal complement to our cable processing machines and complete the production lines, creating an automated cable processing system. 

For cable pre-processing, Thonauer offers traction machinery and feeding systems that carry out the reeling, de-reeling or rewinding of cables. Light to heavy coils can be used. Motorized lifting devices as well as automated setup features help you make changes quickly and easily, especially from medium weight to heavy cable reels. Compact table models can be flexibly combined with suitable cutting and stripping machines. Traction machinery can be used to feed cables from coils, conipacks or cable drums.

Storage systems ensure correct cable storage, for example for storing extra-long cables. In turn, rewinders spool up extra long cables. They can also be used for large cable cross-sections or for the efficient winding of long cables. The coiled cables can be removed from the equipment as bound coils of cable. 

Do you have a requirement for cable handling or reeling and de-reeling cables? Contact us for a consultation, with no obligation!

 

ads 112

Wire pull machine

The ads 112 wire pull machine is the perfect choice for the optimum feeding of wires from reels, Conipacks or drums. Wire is transported by two synchronous toothed belts. Wires ranging from fine to coarse are fed powerfully yet gently to the processing stations, as are non-round wires. Changeovers are quick and easy.

 

Technical Data

Wire cross sectionup to 28 mm
Width of flat cablemax. 28 mm
Weight of wire reelmax. 100 kg

ads 115

Wire delivery system

The Komax ads 115 is a wire feed system that can be used very flexibly with Komax automatic cutting and stripping machines. You can easily change the position of the linear storage unit to put it in the ideal spot for every application. Reels up to 400 mm in diameter, loose rings and ribbon cable can be used on the de-reeling stand. The quick clamping system allows the various reels to be changed quickly.

 

Technical Data

ReelsDia. 600 mm x width 250 mm x core dia. 1495 mm
Wire cross sectionmax. 4 mm²
Weight holding capacitymax. 20 kg

ads 119 / ads 123

Wire delivery system

The reel-clamping system is combined with a simple lifting mechanism that allows you to change heavy wire reels effortlessly. Convenient setup functions like slow advance and reverse travel make rapid reel changes even easier. The powerful motor operates extremely quietly and smoothly.

 

Technical Data

 ads 119ads 123
Wire reel: Max. diameter
Max. width
Max. weight
  600 mm
500 mm
100 kg
  1000 mm
750 mm
600 kg
Wire: Diameter
Wire cross-section
  up to 15 mm
up to 35 mm²
  up to 35 mm
up to 95 mm²

dps 375

Deposit system

The variable dps 375 wire deposit system has a mobile frame and active wire ejection for process-orientated use. This model comes with programmable batch size sorting, making it the perfect companion for an automatic Kappa cut-and-strip machine of the third generation. Wires up to 3.5 m in length are sorted and deposited.

 

Technical Data

Wire diametermax. 35 mm
Wire lengthapprox. 1503.500 mm
Conveyor belt--

KA 3000 / KA 6000

Deposit systems

These wire deposit units are intended for depositing "over-length conductors“ neatly and extended to full length. The KA 3000 deposit unit is suitable for depositing wires up to about 3.000 mm in length; the KA 6000, for depositing wires up to about 6.200 mm in length. The maximum wire diameters for the two models are 18 mm and 35 mm, respectively. With the KA 3000-2 model, two separate batches can be deposited in separate trays.

 

Technical data

KA 3000KA 6000
Conductor diametermax. 18 mmmax. 35 mm
Conductor length3503.000 mm3506.200 mm
Conveyor beltactive

KRI 800-T / dps 272

Coiler

The KRI 800-T wire coiler is designed for the efficient coiling of long conductors. After coiling, the guide posts automatically lower, and the safety cover opens to allow easy removal of the coiled wire. The KRI 800-T is particularly well suited to large-size conductors.

The Komax dps 272 coiler is the perfect choice for coiling over-length cables. With its dual-drum design and automatically sliding safety cover, processing is fast, reliable and safe.

 

Technical Data


KRI 800-Tdps 272
Wire diametermax. 35 mmmax. 15 mm
Wire lengthmin. 1.000 mm
Inside diameter of coil,
Outside diameter of coil
250600 mm,
max. 750 mm
100300 mm,
max. 400 mm
Coil weightmax. 80 kgmax. 10 kg

dps 261

Binder

The Komax dps 261 binder binds wire coils quickly and gently. Its ease of operation and great reliability make this device an ideal supplement for all coilers. The knot created in binding is easy to undo. The Komax dps 261 binder is operated with a foot pedal. A high degree of safety and reliability are ensured by the needle slide clutch. The Komax dps 261 binder not only processes wires. It can also be used to bind other products.

 

Technical data

Inside diameter of coilmin. 120 mm
Coil height/push-through heightmax. 145 mm
RPM of turntable/speedapprox. 0.67 sec./cycle

KTS 50 Comfort

Tape dispenser

This machine is a robust tape dispenser made for industrial tapes with high unwind forces. The tape pieces are dispensed in succession or in single-step mode. Up to 12 lengths can be set via touch panel.

 

Technical data

Tape width9–50 mm (customized widths on request)
Tape sections25–9,999 mm
Materialany conventional tape

KTHB Micro

Hand taping tool

This tool is the first step towards reproducible quality compared with manual taping. Consistent tape tension and an ergonomic motion lead to a uniform slope and wrinkle-free surface.

 

Technical data

Tape core diameter 1.5" or 1.25", optional 1"
Cable harness diameter3–20 mm
Tape width9–19 mm

KTHB Mini

Hand taping tool

The KTHB Mini is a mobile, electric taping tool for use on assembly boards. This makes it possible to tape even longer segments quickly and easily by pressing a button.

 

Technical data

Rotational speed120–280 rpm
Cable harness diameter3–20 mm
Tape width9–19 mm, optional 25 mm
Tape core diameter1.5" or 1.25", optional 1"
Tape outer diametermax. 110 mm

KTHB-SMART

Benchtop taping machine

The KTHB-SMART is easy to handle, ergonomic and efficient, can be set up anywhere and is small, light and compact. This machine is specially designed for short and medium-length cable windings. The KTHB-SMART is suitable for all commercially available adhesive tapes. The clever design allows working in both directions, from left to right and from right to left. The winding head can be easily adjusted to different working positions.

 

Technical data

Tape width919 mm, optionally 25 mm
Tape holding arbor1.5'', optionally 1'', 1 1/4'', 3''
Tape roll outer diameter max.max. 110 mm
Taping diameter325 mm

KTR 10

Taping machine

Easy, quick and cost-effective taping solution. It is flexible and easy to use. This device processes any conventional adhesive tape.

 

Technical Data

Rotational speed1001,000 rpm.
Wire diameter<20 mm
Tape width919 mm

KTL 10

Taping machine

Small, quick and reliable for completing the most diverse taping tasks. It offers a customized solution and reproducible repeat accuracy for every application that requires in particular length measurement of individual winding laps.

 

Technical data

Rotational speed100–1,000 rpm.,
variable speed control via foot pedal
Cable harness diameter<20 mm (as per customer requirements)
Tape width9–19 mm (other widths upon request)

KTR 160

Taping machine

Taping cable harnesses and modules, e.g. door cable harnesses,mirror wiring, battery cable harnesses, roof cable harnesses, etc. Taping lengths and feed rates can be programmed in individual winding steps and processed in succession, enabling a wide variety of cableharness geometries.

 

Technical data

Rotational speed100–1,000 rpm, programmable
Cable harness diameter<20 mm
Tape width919 mm
No. of visualized programming stepsup to 20

KTB P

Spot taping machine

The versatile and robust machine for spot taping, marking, fixing and insulating. You save up to 50 % processing time compared to manual production. This device can be integrated into a fully automated process.

 

Technical data

Tape width9–50 mm
Bundling diameter3–40 mm
Materialany conventional adhesive tape

KTB 50 E Plus / KTB E9P

Taping machine

Taping of simple and long cable kits as well as complex cable harnesses without length measurement. High rotational speed reduces processing time. This device processes any conventional adhesive tape.The KTB E9P is particularly suitable for integrating into a production line, thanks to its slim design.

 

Technical data

KTB 50 E Plus
KTB E9P
Bundle diameter318 mm118 mm
Adhesive tape width950 mm919 mm
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