Komax AG

The Komax Group is a global technology company with operations worldwide that focuses on providing automation solutions. As a manufacturer of innovative and high-quality solutions in the cable processing sector, as well as equipment for the manufacture of applications in the self-medication area, Komax provides aids in the creation of economical and safe production processes, in particular for automotive suppliers and pharmaceutical companies.

Iota 330

Cutting machine

The Iota 330 is the all-rounder of cutting machines. It cuts through pipes reliably and with ease (belt drive), as well as plastic straps, pneumatic hoses, shrink tubing, ribbon cables and much more. The belt drive ensures that the material is handled with care.
Where high production volumes are required, up to four tracks can be operated in parallel.

Technical data

Length range	1–1,00,000 mm
Length accuracy	+/- (1 mm + 0,2 % x L)
Maximum admission height	16–25 mm in the center of the belt drive
Maximum admission width	82 mm

Lambda 240 SC

High voltage – stripping and crimping machine

The Lambda 240 SC combines three different cable processing steps: stripping, crimping and block loading of 2-pin HV connectors, Class 1 and 2. Simple operation by touch panel and a fast product change thanks to recipe management are other hallmarks of the product.

Technical data

Line cross-section	Two-core 2 × 2.5 mm² to 2 × 6 mm²
Cycle time	< 15 sec.
Retooling time	< 5 min
Special features	Servo control, crimp force monitoring, path controlled assembly process, short circuit test, central extraction unit

Lambda 240 SP

High voltage – semi-automatic shield processing machine

The Lambda 240 SP is a compact, semi-automatic solution for processing the shielding braid and inner conductors of HV cables in the field of electric mobility. Serial processing of two individual lines in parallel is possible. The touch panel ensures the simple storage and downloading of process parameters as well as a fast product change.

Technical data

Line cross-section	One-core 2,5–70 mm², Two-core 2 × 2.5 mm² to 5 × 6 mm²
Processing lengths	up to 100 mm
Cycle time	< 15 sec.
Retooling time	< 3 min
Special features	Integrated extraction system, protection of the inner conductor, freely configurable, rotating cutting unit

Lambda 240 ST

High voltage – shield fixation machine

The compact, semi-automatic machine fixates and secures the shielding braid of high-voltage lines using tape. This solution was designed especially for applications in the electric mobility sector. The taping process meets the requirements of the Hirschmann PowerStar 40-2 connector system. This process is part of an overall solution, because the preparation is done on a Lambda 240 SP (see previous machine).

Technical data

Diameter range	9.3–12.8 mm
Tape	5 mm Coroplast 838X
Number of windings	> 1.5
Cycle time	< 10 sec.
Retooling time	< 5 min
Special features	Servo control, touch screen

Mira 32

Stripping machine

The Mira 32 electrical stripping machine is the ideal entry-level model for semi-automated cable processing when hand tools are no longer up to the job. This model is designed for cables used in the automotive and industrial sectors that can be stripped with V-blades. The machine, which can be adjusted with rotary knobs, processes cables with external diameters up to 4 mm and stripping lengths up to 25 mm. Single cables and the cores in sheathed cables can be fully or partially stripped.

Technical data

Conductor cross-section	0.03–3.3 mm²
Stripping length	1–25 mm
Special features	Compact and mobile

Mira 230

Stripping machine

The programmable Mira 230 by Komax is the answer to today’s demands in wire processing with a large mix of products. The machine meets the high demands with an extraordinary range of applications, easy handling and boosted productivity. Thanks to special functions and its article library, it achieves reproducible top quality. It is first choice for multi-conductor processing owing to its suitability for sequence processing.

Technical data

Line cross-section (stripping)	0.03–8 mm², AWG 32–8 ¹)
Max. external diameter	6.5 mm
Stripping length	1.5–46 mm
Stripping length with cutting	46 mm - cutting length
Cutting length	46 mm - stripping length
Pull-off length	0.01–46 mm

¹) In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase

Mira 230 Q

Stripping machine

The Mira 230 Q has all the functions of the Mira 230 plus the ACD electronic cut-in monitoring (Automatic Conductor Detector). This monitoring system detects and signals the slightest contact between the blade and the conductor. This function can be activated during cutting and/or removal for quality assurance purposes. The Mira 230 Q also uses ACD technology as an aid to making adjustments automatically. The cut-in values are set based on the measured conductor diameter.

Technical data

Conductor cross-section (stripping)	0.03–8 mm², AWG 32–8 ¹)
Max. external diameter	6.5 mm
Stripping length	1.5–46 mm
Special features	ACD cut-in monitoring, can be sequenced

¹) In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase

Mira 340

Rotary stripping machine

Exceptional high-performance due to 4 rotary X-blades. Perfect cut even with critical insulations such as Teflon®, Kapton® or silicone. Sequence processing enables stripping of multi-layer cables. Easy operation by 5” touch screen. State-of-the-art and flexible.

Technical data

Conductor cross-section (stripping)	0.013–16 mm²
Stripping length	up to 72 mm
Features	Zero-cut, twisting function

Cosmic 42R / 48R / 48RX

Stripping machines for coaxial and semi-flexible cables

Highly precise processing of multi-layer cables. The Cosmic 48R processes coaxial, triaxial and other multi-layered cables in up to 9 steps. The Cosmic 48RX is optimised for the stripping of semi-flexible coaxial cables. All have a twisting function.

Technical data

	42R	48R	48RX
Application	Micro coaxial wire	Coaxial-, triaxial and other multilayer cables	Semi-flexible coaxial cables
Conductor cross section	0.005–1.5 mm²	0.013–13 mm² (AWG 36–6)
Resolution diameter	0.01 mm
Maximum pull-off length	40 mm

Cosmic 927R / 927RX / 60R-L

Stripping machines for processing demanding conductors

The rotating blade heads of the Cosmic 927 series provide the perfect solution for processing demanding insulation.

Technical data

	927R	927RX	60R-L
Applications	High variety of conductors	Thin, strong sticking isolations (eg Teflon)	For high stripping length
Wire outside diameter	0.25–5.3 mm	0.25–5.3 mm	2.5–10 mm
Stripping length	1–25 mm	1.5–25 mm	3–200 mm
Twisting function	Available	Available	--

Kappa 310 / 315 / 320

Cutting and stripping machine

Power, performance and a new type of sensors are the three key features of the fully automatic Kappa cutting and stripping machines. Interfaces to pre-feeders and inkjet printers are integrated. Easy to use touch screen.

Technical data

	Kappa 310	Kappa 315	Kappa 320
Wire cross section	0.02–6 mm²	0.05–10 mm²	0.05–10 mm²
Max. stripping length: Full strip Partial stripping	100 mm, 999.9 mm
Cable transport speed	4 m/sec.	2 m/sec.	4 m/sec.
Transport system	Single rolls

Kappa 322 / 330 / 350

Cutting and stripping machine

Powerful cutting and stripping machines for bigger cross sections. High processing speed guaranties short production cycles. The Kappa 322 offers the simultaneous stripping of multi stranded wire (e.g. power cables). Gentle belt drive transport of wire. Interfaces to printer, pre-feeder and deposit systems.

Technical data

	Kappa 322	Kappa 330	Kappa 350
Wire cross section	0.05–16 mm²	0.22–35 mm²	2.5–120 mm²
Max. stripping length: Full stripping, Partial stripping	100 mm 999 mm	180 mm 999 mm	290 mm 999 mm
Cable transport speed	4 m/sec.		4.8 m/sec.
Transport system	Dual rolls or belt drive

Kappa 331

Powerful cut and strip machine with rotating knife unit

Round, multilayered cables, with and without shielding, are precisely stripped in multiple steps. The machine can be changed over quickly, making it ideal for flexible use.

Technical data

Conductor cross section	0.22–35 mm²
Max. outside diameter	16 mm
Length range	1–800,000 mm
Versions	Universal machine with swivel guide, Universal/coax-machine with split guides

bt 712

Bench top crimping press

The semi-automatic bt 712 bench top model is compelling for its modern technology and sets new standards in quality and speed.

This all-purpose press accommodates the use of all common commercial crimping tools. The crimp force analyser, in combination with the bad part cutter, offers highest possible production quality.

Technical data

Crimping force	20 kN
Wire cross section	up to 6 mm²
Programmable crimp height	+5/-3 mm
Features	easy to use, crimp force analyser

bt 722

Bench top crimping press

This bench top press is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad part cutter, ensure top quality finished conductors regardless of the machine operator.

Technical data

Crimp force	20 kN
Wire cross section	up to 6 mm²
Programmable crimp height	+0.2/-0.8 mm
Features	Integrated crimp force analyser, sequence processing

bt 752

Bench top crimping press

The Komax bt 752 delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance, e.g. short installation and setup times, coupled with the user-friendly TopTouch interface are the features that make this semi-automatic device such a compelling product.

Technical data

Crimp force	20 kN
Wire cross section	up to 6 mm²
Programmable crimp height	+0.2/-0.8 mm
Features	Seal loading

MIKO

Networking of bench-top presses

The Manufacturing Interface Komax – MIKO for short – is the interface for real time data exchange between your Manufacturing Execution System – MES for short – and cable processing machinery such as crimp presses and fully automated machines. This means that it is an essential for implementing Industry 4.0. Using this interface you will be able to improve process quality, completely document quality and increase the utilization of your machinery. See the data sheet for more information.

Gamma 255

Fully automatic crimping machine

The Gamma 255 is specially designed to crimp small cross section and short cable lengths. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.

Technical Data

Wire cross section	0.0123–2.5 mm² (AWG36–AWG14)
Length range	15–10,000 mm
Stripping lengths	0.1–15 mm

Gamma 263 S

Fully automatic crimping machine

Although compact in size, this fully automatic crimping machine combines simplicity and functionality with economy and process reliability to deliver a high piece output. It is a real hit when it comes to obtaining excellent value for money. Whether you opt for the roller or belt drive, you can adjust use of this device to your individual needs yourself in no time at all.

Technical Data

Wire cross section	0.13–2,5 mm² (4 mm² on request)
Length range	40–20,000 mm (1.75 in–65.6 ft)
Stripping lengths	0.1–20 mm (0.004–0.79 in)

Alpha 433 H

Fully automatic crimping machine

The Alpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals and double crimp connections of different lengths, and the same wires can be processed without difficulty.

Technical Data

Wire cross section	0.2–16 mm² (AWG24–AWG5)
Length range	60–65,000 mm
Stripping lengths	0.15–18 mm

Alpha 477

Fully automatic crimping machine

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command.

Technical data

Wire cross section	0.22–4 mm² (AWG24–AWG12), Optional from 0.13 mm² (AWG26), Double crimp (cable A+B) < 6 mm²
Length range	60–80,000 mm (optional 35–80,000 mm)
Stripping lengths	Both ends: 0.1–35 mm

Alpha 530

Fully automatic crimping machine

The Robust All-rounder

The Alpha 530 is a fully automatic crimping machine for one and two-sided crimping and seal loading. The machine is optimized for fast setup and conversion times, thus increasing your productivity. Crimp force monitoring CFA+ is standard. QC options, such as automatic conductor detection (ACD) and strip quality check (SQC), can be retrofitted and satisfy the highest quality requirements.

Technical Data

Wire cross sections	0.13–4 mm² (optional 5 mm²)
Wire draw-in speed	max. 9 m/sec.
Crimp force	1–22 kN

Alpha 550

Fully automatic crimping machine

The Alpha 550, the newest latest fully automatic crimping machine for two-sided crimping and seal loading, fulfils your requirements towards for productivity, flexibility, and quality.

At Features high speed for top maximum unit cost performance
Ultra-fast conversion for maximum productivity
First-time-right setup approach for almost no rejects
Robust system and versatile options
Quality control at its best

Technical data

Wire cross sections	0.13–6 mm² (AWG26–12)
Wire draw-in speed	up to 12 m/sec.
Crimp force	1–22 kN

bt 188 T / bt 288

Semi-automatic twisting machines

Twisting two, three or even four wires is so easy with the bt 188 T. With the precise multi-conductor twisting option, three or four conductors can be twisted perfectly with no pitch errors. As with twisted pairs, the result is a uniform pitch length with high reproducibility over the entire twisted length of the cable.

Technical data

	bt 188 T	bt 288
Wire cross section	2 × 0.08 to 2 × 4 mm² (Optional: 3 or 4 wires)
Pitch length	8–50 mm
Twisted length	from 300 mm to 12 metres in 3-metre steps
Twisting lines per machine	1	2

Zeta 640 / 650

Fully automatic cable assembly machine

Different cables and contacts are processed automatically without having to change over. This makes batch size 1 possible without any special effort. The manufacturing time is reduced by up to 50 % compared to traditional manual methods. A consistent data flow from the planning software to production reduces errors and increases cost-effectiveness.

At the end you get the cables you require in the correct order with the desired marking, and bundled ready for further processing.

Technical data

	Zeta 640	Zeta 650
Number of stations / with expansion	5 / 10	8 / 13
Number of cables	36
Process modules	Crimping, fitting seals, twisting, tinning, sleeve loading, double gripper, ferrules, MIL crimping, welding, ultrasonic compaction
Quality assurance	Integrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification, Seal position monitoring, contact end detection

Zeta 630

Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.

Technical data

Line cross-sections	0.22–6 mm² (AWG 24–AWG 10)
Wire changer	max. 36 wires (in steps of 6 wires)
Lengths with double-sided processing	240–3,000 mm standard trough; 240–5,000 mm optional
Lengths with one-sided processing	85–3,000 mm standard trough; 85–5,000 mm optional
Number of stations	2

DLW – Digital Lean Wiring

Software for switch cabinet construction

With an efficient data processing, the DLW (digital lean wiring) software from Komax provides automation in switch cabinet construction. This means that a significant amount of time is saved in comparison to manual manufacturing, even with a batch size of 1.

Compared to conventional ECAD systems, the usage does not cause any cost-intensive maintenance of the components since the cable length can be determined by virtual wiring. It can be done by means of a photograph of the cabinet or a 2-D drawing. Existing data can easily be imported. Alternatively, Komax offers a camera for photographic dimensioning with a round shot in several individual images. The images are then put together into a dimensionally accurate overall picture and imported into the DLW.

The DLW also features an easy-to-handle user interface with touch screen. The DLW Viewer guides the operating staff through the entire wiring path, allowing even less specialized personnel to perform this step.

Omega 740 / 750

Fully automatic cable harness manufacturing machine

The Omega 740 and 750 are used for the fully automatic production of cable harnesses that are fitted from both sides. Up to 36 different cable types can be processed at the same time. With up to eight processing stations, almost all manufacturing processes can be reproduced and cable assemblies can be made efficiently without change overs. Marking is automated, using two ink-jet printers. The Omega passes the cables to a connected block loader fully automatically. With many improvements such as optical monitoring, a larger carrier plate and much more, it can now even fit the smallest connector housings or other components, fault-free.

Technical data

	Omega 740	Omega 750
Number of stations / with expansion	5 / 10	8 / 13
Number of cables	36
Process modules	Crimping, fitting seals, MIL crimping, ferrules, ultrasonic compaction
Quality assurance	Integrated crimp height and pull-out force measurement, crimp force monitoring, splice detection, incision monitoring, material change detection and material verification, Assembly: Collision, insertion force and contact locking Monitoring

MES – manufacturing execution system

Software solution for the cable processing industry 4.0

The production software jointly developed by Komax and iTAC has been perfectly custom-tailored to the needs of cable manufacturing. The end-to-end solution has been designed for the entire value chain – from goods receipt through all production steps all the way to goods issuing – of cable processing companies of any size.

The software can be used for automated planning, control and monitoring of the entire production: machines, manual workplaces, auxiliary materials, material flow, resources, etc. Processes can be optimally standardized, defective production can be prevented, and the product quality can be significantly boosted. This makes it possible to produce complex products in the desired quality on schedule.

Alpha 488 S

Fully automatic twisting machine

Alpha 488 S produces twisted pairs fully automatically out of two single bulk wires completely cut to length and terminated, with all quality controls included.

Technical data

Wire cross section	2 × 0.22 to 2 × 2.5 mm² (Optional: from 0.13 mm²)
Pitch length	5–80 mm
Twisted length	700–10,000 mm

ads 112

Wire pull machine

The ads 112 wire pull machine is the perfect choice for the optimum feeding of wires from reels, Conipacks or drums. Wire is transported by two synchronous toothed belts. Wires ranging from fine to coarse are fed powerfully yet gently to the processing stations, as are non-round wires. Changeovers are quick and easy.

Technical Data

Wire cross section	up to 28 mm
Width of flat cable	max. 28 mm
Weight of wire reel	max. 100 kg

ads 115

Wire delivery system

The Komax ads 115 is a wire feed system that can be used very flexibly with Komax automatic cutting and stripping machines. You can easily change the position of the linear storage unit to put it in the ideal spot for every application. Reels up to 400 mm in diameter, loose rings and ribbon cable can be used on the de-reeling stand. The quick clamping system allows the various reels to be changed quickly.

Technical Data

Reels	Dia. 600 mm x width 250 mm x core dia. 14–95 mm
Wire cross section	max. 4 mm²
Weight holding capacity	max. 20 kg

ads 119 / ads 123

Wire delivery system

The reel-clamping system is combined with a simple lifting mechanism that allows you to change heavy wire reels effortlessly. Convenient setup functions like slow advance and reverse travel make rapid reel changes even easier. The powerful motor operates extremely quietly and smoothly.

Technical Data

	ads 119	ads 123
Wire reel: Max. diameter Max. width Max. weight	600 mm 500 mm 100 kg	1000 mm 750 mm 600 kg
Wire: Diameter Wire cross-section	up to 15 mm up to 35 mm²	up to 35 mm up to 95 mm²

Komax 106

Cable feed system

The Komax 106 is an active feed system that is especially suitable for the processing of a wide range of different lines at high speed. The feed takes place from loose rings, from cable drums, Conipacks or central cable storage systems. The device can be operated both as a “stand alone” unit and in combination with all cable processing machines. A compatible interface is available for Komax machines in particular.

Technical data

Cable diameter	up to 4 mm
Feed speed	max. 6 m/sec.
Special features	Control algorithm with self-learning mode

F1150

Cable feed system

The motorized feed system F1150 is the latest in the Komax product range for the automatic processing of low-tension cable reels up to 300 kg. The device can process a wide range of round cables and is particularly suitable for tension-sensitive cables, e.g. coaxial cables. This cable feed system is highly compatible and can easily be integrated into a complete cable processing line.

Technical data

Reels: max. diameter, max. width, max. weight	800 mm, 650 mm, 300 kg
Cable: Diameter, cross-section	Optionally 18/35 mm, 95 mm²
Weight	300 kg
Special features	Setup system via remote control

dps 375

Deposit system

The variable dps 375 wire deposit system has a mobile frame and active wire ejection for process-orientated use. This model comes with programmable batch size sorting, making it the perfect companion for an automatic Kappa cut-and-strip machine of the third generation. Wires up to 3.5 m in length are sorted and deposited.

Technical Data

Wire diameter	max. 35 mm
Wire length	approx. 150–3.500 mm
Conveyor belt	--

KA 3000 / KA 6000

Deposit systems

These wire deposit units are intended for depositing "over-length conductors“ neatly and extended to full length. The KA 3000 deposit unit is suitable for depositing wires up to about 3.000 mm in length; the KA 6000, for depositing wires up to about 6.200 mm in length. The maximum wire diameters for the two models are 18 mm and 35 mm, respectively. With the KA 3000-2 model, two separate batches can be deposited in separate trays.

Technical data

	KA 3000	KA 6000
Conductor diameter	max. 18 mm	max. 35 mm
Conductor length	350–3.000 mm	350–6.200 mm
Conveyor belt	active

KRI 800-T / dps 272

Coiler

The KRI 800-T wire coiler is designed for the efficient coiling of long conductors. After coiling, the guide posts automatically lower, and the safety cover opens to allow easy removal of the coiled wire. The KRI 800-T is particularly well suited to large-size conductors.

The Komax dps 272 coiler is the perfect choice for coiling over-length cables. With its dual-drum design and automatically sliding safety cover, processing is fast, reliable and safe.

Technical Data

	KRI 800-T	dps 272
Wire diameter	max. 35 mm	max. 15 mm
Wire length	min. 1.000 mm
Inside diameter of coil, Outside diameter of coil	250–600 mm, max. 750 mm	100–300 mm, max. 400 mm
Coil weight	max. 80 kg	max. 10 kg

dps 261

Binder

The Komax dps 261 binder binds wire coils quickly and gently. Its ease of operation and great reliability make this device an ideal supplement for all coilers. The knot created in binding is easy to undo. The Komax dps 261 binder is operated with a foot pedal. A high degree of safety and reliability are ensured by the needle slide clutch. The Komax dps 261 binder not only processes wires. It can also be used to bind other products.

Technical data

Inside diameter of coil	min. 120 mm
Coil height/push-through height	max. 145 mm
RPM of turntable/speed	approx. 0.67 sec./cycle

ims 295 BC / BS / MC

Inkjet printer

The Komax ims 295 BC (Black Colour), ims 295 BS (Black Small) and ims 295 MC (Multi Colour) inkjet marking systems excel in their high marking speeds and in the simple and reliable way in which they process the wire. All IMS marking systems have two different interfaces, an RS232 and an Ethernet (TCP/IP). That means they can be operated with current as well as future Komax machines. They are particularly suitable in combination with automatic Kappa strippers and with the Alpha, Gamma and Zeta fully automatic crimping machines.

Technical Data

	ims 295 BC	ims 295 BS	ims 295 MC
Min. font height	1,3 mm	0,9 mm	1,3 mm
Inks	Non-/lightly pigmented	Non-pigmented	Highly pigmented
Maximum marking speed	8 m/s	9 m/s	8 m/s

MicroForce 70

Crimp force monitoring

Missing strands and insulation inside the crimp are frequent reasons for defective contacting in modern wire harnesses. Every single crimp therefore has to be monitored to ensure proper functioning. MicroForce 70 enables gapless crimp force monitoring to be carried out easily and efficiently and meets the highest standards of quality and performance.

Technical data

Cross section range	0.35–6 mm² (AWG 22–AWG 10)
Dimensions L × W × H	146 × 46 × 106 mm

MicroForce 80

Crimp force monitoring

The MicroForce 80 is currently the best crimp force monitoring system on the market. It detects missing strands or insulation that has been caught in the crimp, and can be retrofitted to all crimp presses.
Its many features mean it offers incredible efficiency, high productivity and flexibility. For example, it has product libraries to reduce retooling times, measurement data are saved on an external USB drive, and there are sensitivity settings and the facility for sequence processing. The color touch display provides an image of crimp curves in order to better assess the crimp quality.

Technical data

Cross sectional area range	0.35–6 mm² (AWG 22–AWG 10)
Display	5.0 inch color display with touch functionality
Special features	Sensitivity setting, product memory, data interface, sequence processing, headroom adjustment, predefined access rights

MicroLab 10

Mobile micrograph laboratory

The MicroLab 10 enables micrographs to be taken quickly and easily regardless of the location. It covers all relevant processing steps – from cutting and polishing to etching and visualization. The compact carry-case design enables the quality of crimp and splice connections to be assessed with minimum effort and maximum effectiveness.

Technical data

Processing range	Ø 0.30–2.50 mm
Cross section range	up to 5.00 mm²

MicroLab 30

Micrograph laboratory

The MicroLab 30 micrograph laboratory offers a fast and flexible way to produce a micrograph. The wide cross section range lets you monitor most of your production. The fully automated process run results in a perfect micrograph without external influence.

Technical Data

Wire range diameter	dia. 0.50–10.00 mm
Cross section range	0.08–80.00 mm²

MicroLab 35

Micrograph laboratory

MicroLab 35 is designed for the fast creation of grinding patterns of contacts up to a diameter of 3 mm. The fully automated transport system and the tried-and-tested technology facilitate short processing times. The parallel processes allow the continuous creation of one grinding pattern per minute. Laser-supported, the sample is clamped quickly, hence defining the grinding surface precisely. Without repositioning, MicroLab 35 grinds the sample on its own. As soon as it has reached the analysis unit, it is electrolytically cleaned, the grinding pattern is recorded and analysed.

Technical data

Wire range diameter	dia. 0.30–3.00 mm
Cross section range	0.08–6.00 mm²

MicroLab 55

Micrograph laboratory

The MicroLab 55 grinding pattern laboratory facilitates the generation of grinding patterns of all types of crimp available on the market, both transverse and longitudinal grinding. This also applies to products such as printed circuit boards or housings outside the automotive area. The optimum arrangement of the individual modules makes very short processing times possible. A reproducible sample preparation is 100 % guaranteed, since no repositioning of the sample between the individual machining steps is necessary.

Technical data

Wire range diameter	dia. 0.50–23.00 mm
Cross section range	0.08–400.00 mm²

SmartVision

Micrograph analyser

The program analyses the micrographs of the widest variety of crimp connections established on the market. It can photograph, measure, evaluate and document the entire terminal in addition to transverse and longitudinal sections. It guides users reliably through the standard and the respective measured variables.

Technical data

Analyzable types of crimps	B-Crimp, IDC, longitudinal grinding, Aluminium, Copper
Deposited industry standards	USCAR 21, PSA 9634115099, TYCO 114-18022-10, Renault 36-05-019, VW-Norm 60330

Komax AG

Iota 330

Lambda 240 SC

Lambda 240 SP

Lambda 240 ST

Mira 32

Mira 230

¹) In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase

Mira 230 Q

¹) In the case of lines and conductor diameters of over AWG 10 that are difficult to process, we recommend sampling prior to purchase

Mira 340

Cosmic 42R / 48R / 48RX

Cosmic 927R / 927RX / 60R-L

Kappa 310 / 315 / 320

Kappa 322 / 330 / 350

Kappa 331

bt 712

bt 722

bt 752

MIKO

Gamma 255

Gamma 263 S

Alpha 433 H

Alpha 477

Alpha 530

Alpha 550

bt 188 T / bt 288

Zeta 640 / 650

Zeta 630

DLW – Digital Lean Wiring

Omega 740 / 750

MES – manufacturing execution system

Alpha 488 S

ads 112

ads 115

ads 119 / ads 123

Komax 106

F1150

dps 375

KA 3000 / KA 6000

KRI 800-T / dps 272

dps 261

ims 295 BC / BS / MC

MicroForce 70

MicroForce 80

MicroLab 10

MicroLab 30

MicroLab 35

MicroLab 55

SmartVision

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