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Stripping and Crimping

Great force, high quantities and advanced sensors are featured in the cutting and stripping machines.

 

Lambda 240 SC

High voltage – stripping and crimping machine

The Lambda 240 SC combines three different cable processing steps: stripping, crimping and block loading of 2-pin HV connectors, Class 1 and 2. Simple operation by touch panel and a fast product change thanks to recipe management are other hallmarks of the product.

 

Technical data

Line cross-sectionTwo-core 2 × 2.5 mm² to 2 × 6 mm²
Cycle time< 15 sec.
Retooling time< 5 min
Special featuresServo control, crimp force monitoring, path controlled assembly process, short circuit test, central extraction unit

bt 712

Bench top crimping press

The semi-automatic bt 712 bench top model is compelling for its modern technology and sets new standards in quality and speed.

This all-purpose press accommodates the use of all common commercial crimping tools. The crimp force analyser, in combination with the bad part cutter, offers highest possible production quality.

 

Technical data

Crimping force20 kN
Wire cross sectionup to 6 mm²
Programmable crimp height+5/-3 mm
Featureseasy to use, crimp force analyser

bt 722

Bench top crimping press

This bench top press is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad part cutter, ensure top quality finished conductors regardless of the machine operator.

 

Technical data

Crimp force20 kN
Wire cross sectionup to 6 mm²
Programmable crimp height+0.2/-0.8 mm
FeaturesIntegrated crimp force analyser, sequence processing

bt 752

Bench top crimping press

The Komax bt 752 delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance, e.g. short installation and setup times, coupled with the user-friendly TopTouch interface are the features that make this semi-automatic device such a compelling product.

 

Technical data

Crimp force20 kN
Wire cross sectionup to 6 mm²
Programmable crimp height+0.2/-0.8 mm
FeaturesSeal loading

MIKO

Networking of bench-top presses

The Manufacturing Interface Komax – MIKO for short – is the interface for real time data exchange between your Manufacturing Execution System – MES for short – and cable processing machinery such as crimp presses and fully automated machines. This means that it is an essential for implementing Industry 4.0. Using this interface you will be able to improve process quality, completely document quality and increase the utilization of your machinery. See the data sheet for more information.

AM 02 C / AM 02.1 C

Electro-pneumatic crimping machines for loose, insulated and uninsulated ferrules

The AM 02 C / AM 02.1 C ("Compact") is an electro-pneumatic, modular stripper-crimper for rapid and reliable processing of loose insulated and uninsulated ferrules of small cross sections. Features: easy tool change, short tooling time, quick processing and crimping quality which conforms to DIN 46228.

> Thonauer delivers suitable ferrules as well.

 

Technical data

AM 02 CAM 02.1 C
Wire cross section0.140.34 mm²0.250.75 mm²
Crimping length6/8 mm510 mm

AM 03 / AM 03 C / AM 03 universal

Modular stripping and crimping machine

The AM 03 series from Zoller + Fröhlich offers different models of electro-pneumatically-driven stripping and crimping devices for the processing of loose, twisted pin and socket contacts. The contacts are automatically fed via a vibration conveyor.

 

Technical data

AM 03AM 03 CAM 03 universal
Conductor cross-section0.14–2.5 mm²0.14–0.5 mm²0.14-0.5 mm²
Insertion length36 mm13 mm36 mm

AM 02 universal / AM 04 / AM 04.1

Stripping and crimping machines for loose, insulated ferrules

Electro-pneumatic, universal stripper-crimper for rapid and reliable processing of loose insulated ferrules. Crimping quality conforms to DIN 46228. The AM 02 CK is a special version of the AM 02 universal, with integrated crimp force monitoring.

> Thonauer delivers suitable ferrules as well.

 

Technical data

AM 02 universalAM 04AM 04.1
Ferrules
Wire cross section0.5–2.5 mm²4–10 mm²4–10 mm²
Crimping length6–12 mm8–12 mm9–15 mm

Unic-L / Unic-LS / Unic-LZ

Stripping and crimping machines for loose, insulated ferrules.

Electro-pneumatic stripping and crimping machines.

> Thonauer delivers suitable ferrules as well.

 

Technical data

Unic-LUnic-LSUnic-LZ
FerrulesSingle
Single
Twin
Wire cross section0.52.5 mm²0.52.5 mm²2 x 0.52 x 1.5 mm²
Crimping length8 mm6/8/10 mm8 mm

ECM 04 / UNIC-G / UNIC-GS

Stripping and crimping machines for insulated ferrules on reel.

Reliable processing of ferrules on reel. Crimping quality conforms to DIN 46228. The ECM 04 is also available as a version with a built-in rechargeable battery for optional battery operation, the ECM 04 E.

> Thonauer delivers suitable ferrules as well.

 

Technical data

ECM 04UNIC-GUNIC-GS
Ferrules
Power unitElectricalElectro-pneumaticElectro-pneumatic
Wire cross section0.5–2.5 mm²0.5–2.5 mm²0.5–2.5 mm²
Crimping length8 mm8 mm8 / 10 mm
FeaturesEasy change of cross sectionAutomatic cross section selectionCrimping length 8 / 10 without tool change

UNIC-GV

Stripping and crimping machine

Processing of 5 different ferrules on rolls, without changing tools or rolls. Easy operation via touch display. Also suitable for Multinorm ferrules (ferrules with extended collars). This device is ideal where the ferrules are changed frequently, as there is no downtime for tool changes.

> Thonauer delivers suitable ferrules as well.

 

Technical data

Ferruleauf Rolle
on a roll
Conductor cross-section0.5–2.5 mm²
Crimp length8/10 mm

SC11

Stripping device with crimp option

The SC11 is a stripping device that can be integrated in a crimping station (squeezing machine and applicator). With a gentle motion, the SC11 grips the cable, strips it and moves it to the anvil of the applicator where it is crimped. The electro-pneumatic drive system is PLC-controlled and allows for easy installation, handling and maintenance. The SC11 by Mecal is also suitable for multi-core cables.

 

Technical data

Wire cross-section0.035–3 mm² (32–12 AWG)
Stripping length2–12 mm
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