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Dispensing, Mixing, Sealing, Glueing, Potting, Protecting

In the electronic industry, it is particularly important to protect electronics components from external influences, such as dirt, moisture, etc.

 

2-K-DOS

Mixing and dispensing system

This mixing and dispensing system delivers 2-component material and adhesives based on polyurethane, epoxy and silicone quickly and accurately.

 

Technical data

Mixing range 1:1 to 1:10
Flow rate 201,000 g/min
Mixing system static

HOBBO-DOS

Hobbok dosing system

HOBBO-DOS is a device with which the two components A and B from the two containers on the ground below – HOBBOK – are directly conveyed into the 2-K-DOS mixing and dosing device.

 

Technical data

Flow rate max. 1,000 ml/min depending on the potting compound
Viscosity max. 40,000 mPas

ROBO-DOS

3-axis working table

The ROBO-DOS in combination with the mixing and dosing system 2-K-DOS forms a robot system for fully automatic dispensing and application of electronic assemblies, sensors, seal tracks, etc.

 

Technical data

Work area from 40 x 30 to 100 x 60 cm
Max. speed 50 mm/sec.

LIN-DOS S

Linear unit

LIN-DOS is a three axis linear unit for the automatic sealing of rails, in particular LED strip light, in combination with the mixing and dispensing units 2-K-DOS or 2 K MiniDOS.

 

Technical data

Work area X: 6 m max.; Y: 50 cm max.; Z: 110 mm
Transportation speed 0.1100 mm/sec.

DC-CNC 250

Workbench dosing cell

  • Compact design and yet flexible
  • High-precision dispensing of small volumes, from 5 mg/dosing point
  • Processing of highly abrasive 2K materials

 

Technical data

Flow rate, mixing ratio0.02–0.5 cm³/sec @ mixratio 1:1
Mixing ratioup to 1:100
Shot sizemin 0.005 cm³, max. 5 cm³
Material supply20-oz.cartridges (600 ml)

DC-CNC 800

Dispensing cell

Compact and flexible - the new dispensing system for dynamic sealing, bonding and encapsulating. Features: 2K-material conditioning on carriage for easy maintenance; servo-driven high-precision gear pumps; integration into existing production lines possible, etc.

 

Technical Data

Flow rate, mixing ratio, viscosity Depends on installed mixing system
Max. travel speed X, Y = 60 m/min., Z = 40 m/min.
Work area X, Y, Z = 800, 400, 200 mm

DR-CNC

Dispensing robot

Variable X-Y-Z strokes enable the three-dimensional dispensing of sealants, adhesives, and encapsulates. The DR-CNC is equipped with the highest standards in CNC technology to combine the mixing and dispensing system with maintenance-free CNC linear axis.

 

Technical Data

Flow rate, mixing ratio, viscosity Depends on installed mixing system
Max. travel speed X, Y = 60 m min-¹; Z = 24 m min-¹

C-DS

Compact dispensing system

The C-DS dispensing system is highly versatile and can be used as a manually operated unit, an automated partial solution, or a fully automated robot system. The system consists of a material conditioning, metering, and mixing unit, and PLC controls. The modular design simplifies integration into existing production lines.

 

Technical Data

Flow rate, mixing ratio, viscosity Depends on installed mixing system
No. of material components 14

MK and MS

Mixing systems

Mixing systems, as diverse as your applications. A solution for every task: selection of the mixing system is according to material and application.

 

Technical Data

MK 0108 MK 200 MS-SC
Dosing range 0,011 g sec-¹ 5200 g sec-¹ 0.055 g sec-¹
Mixing ratio 5:100100:100 1:100100:100 10:100100:100
Mixing system Dynamic Dynamic Static

2K Foam Gaskets based on polyurethan

The product is used for the production of formed-in-place foam gaskets (FIPFG). The gasket provides reliable sealing, low water absorption, high compression recovery and smooth surface. 2K foamed gaskets will be applied on all surfaces with process reliabili.

Typical applications are:

  • Automotive: all kinds of electronic housings, noise reduction, headlamps and various light fixtures.
  • Industry: doors of electrical cabinets, covers, sealing of lamps, air conditioning units

Technical data: see “Download Product Overview”

RAKU-PUR

Thixotropic sealing foams

You can use these high viscosity sealing systems in applications with or without a groove. The advantage is in the secure sealing, particularly on three-dimensional parts. No dripping or drain off. The materials are applied with 2 Components-low pressure mixing & dosing systems.

Beside these basic grades which are shown here, you can get additional, comprehensive information for all available materials on request.

   

Technical data

32-325032-3250-1132-3250-36
Type2K PUR thixotropic2K PUR thixotropic2K PUR thixotropic
Colorblackblackblack
Mixing ratio A:B100:22.2100:18.2100:20
Viscosity Comp. A [mPa*s]70,000–100,00050,000–80,00040,000–60,000
Cream time [s]20–3035–4540–60
Tack free [min]2–46–102–5
Hardness Shore 0045–5045–5525–40
Water absorption [%]6–896
Compression recovery [%]99–10099–10099–100
CharacteristicsFast curing, High viscosity, Low compression hardness, High tensile strengthUniversal PUR foam for a broad application range, Good adhesion on coated surfaceFast curing, RAKU SPEED Technology, Very good sealing properties, Very good compression set
ApprovalsUL50 + UL50EUL50 + UL50E--
ApplicationsEnclosures, door modulesEnclosure, door modulesDoor modules

RAKU-PUR

Liquid sealing systems

Liquid sealing systems require a distinct groove and a level application surface. They are applied directly to the part using 2-component low-pressure mixing and dispensing equipment and expand in situ.

Beside these basic grades which are shown here, you can get additional, comprehensive information for all available materials on request.

   

Technical data

31-3131-131-3156
Type2K PUR liquid2K PUR liquid
Colorblackblack
Mixing ratio A:B100:18.2100:16.7
Viscosity Comp. A [mPa*s]2,000–4,0002,500–3,500
Cream time [s]35–4530–40
Tack free [min]5–83–7
Hardness Shore 0040–5035–40
Water absorption [%]approx. 6approx. 7
Compression recovery [%]99–10099–100
CharacteristicsExcellent mech. Properties,
Tough skin,
Low water absorption,
Good compression set
Very soft,
Low water absorption,
Very good compression set at higher temperatures
ApprovalsUL50 + UL50E--
ApplicationsElectrical housings,
Lighting
Lighting,
Automotive applications

RAKU-SIL

Silicone sealing systems

Silicones offer you the optimum solution for sealing, protecting, bonding, and casting components in response to your specific requirements profile. Process reliability is ensured during manufacturing, which normally takes place on low-pressure mixing and dispensing equipment.

Beside these basic grades which are shown here, you can get additional, comprehensive information for all available materials on request.

   

Technical data

37-120137-1104
Type2K PUR thixotropic2K PUR liquid
Colordark greydark grey
Mixing ratio A:B100:100100:100
Viscosity Comp. A [mPa*s]50,000–70,0008,000–12,000
Cream time [s]120–16060–150
Tack free [min]6–106–10
Hardness Shore 0035–5040–55
Water absorption [%]0,30,1
Compression recovery [%]99–10099–100
CharacteristicsThixotropic – for free foamed sealing systems, High temperature resistance
up to 220 °C, Flexible to -40 °C,
Hydrophobic, High chemical resistance, UV stable
Liquid – for applications in grooves, High temperature resistance
up to 220 °C, Flexible to -40 °C, Hydrophobic, High chemical resistance, UV stable
ApprovalsUL50 + UL50E, UL157, UL508UL50 + UL50E, UL157, UL508
ApplicationsOutdoor, Off-Shore, Abrasive environmentOutdoor, Off-Shore, Abrasive environment

Compact cell

With its semi and fully automatic dosing systems, Drei Bond can be integrated into a wide range of dosing technologies. The selection of the ideal application technique takes place after a thorough review of the application, the component geometry, dosing medium and your quality requirements. Both classical pressure/time dosing systems and volumetrically controlled systems are available in order to achieve the best possible dosing procedure. In addition, Drei Bond offers a particularly flexible component holding fixture that allows different workpieces to be processed in a very short period of time.

Greasing, oiling

Drei Bond supplies equipment for the greasing or oiling of surfaces, holes, internal threads or cylindrical surfaces. The valves make it possible to apply the media finely, smoothly and evenly and even circumferentially (360 degrees). 

DB-DS 40-1 A

Pneumatic dosing system with analogue display

  • Suitable for dosing of nearly all fluid agents
  • Programmable time switch for precise dosing 
  • Dosing time range from 0.01 to 36 seconds
  • “No drop” vacuum holding functionality to prevent dripping of low viscosity agents
  • Save handling by manual operated dosing process
  • Manual or timed dosing
  • Operation by hand or foot switch
  • Analogue display

   

Technical data

Dosing speed> 100 shots per minute
Input pressure1–7 bar
Output pressure0.1–7 bar
Min. dosage volume0.005 ml
Dimensions H x D x W70 x 210 x 241 mm
Dispensing valves1

DB-DS 50-1 D

Pneumatic dosing system with digital display

  • Suitable for dosing of nearly all fluid agents
  • Precise dosing in the time range from 0.01 to 36 seconds programmable
  • “No drop” vacuum holding functionality to prevent dripping of low viscosity agents
  • Save handling by manual operated dosing process
  • Manual or timed dosing
  • Operation by hand or foot switch
  • Digital display

   

Technical data

Dosing speed> 100 shots per minute
Input pressure1–7 bar
Output pressure0.1–7 bar
Min. dosage volume0.005 ml
Dimensions H x D x W70 x 210 x 241 mm
Dispensing valves1
Features--

Adhesives

Adhesives

The range of adhesives includes cyanoacrylates, silicones, anaerobic and UV light curing adhesives as well as epoxides. In addition, we deliver activators, cleaners and sealant removers. There is a great diversity of applications such as surface seals, thread sealants and screw adhesives. We will gladly advise you in selecting the right adhesive for your application.

Epoxy adhesives

Epoxy resin adhesives are used when high strengths are required. The structural bondings often replace conventional mechanical connections. Epoxides enable highly durable bonding of a diverse range of material combinations.

 

Technical data

7130-27568-1
8544
ColourIvoryIvoryColourless
Viscosity [MPas]15,000–25,00080,000–200,00010–24
Temperature [°C]-40 to +180-40 to +180-40 to +80
CharacteristicsConstruction adhesive,
Excellent adhesion to metal surfaces,
Excellent mechanical properties in cured state
Construction adhesive,
High viscosity,
Low thixotropy,
Typ. curing temp.  120 °C
2K,
Not suitable for PE, PP and PTFE,
Good chemical resistance

Cyanoacrylate adhesives

Cyanoacrylate adhesives are instant adhesives (commonly known as superglue), which are characterized primarily by their curing speed – generally within seconds. They can be used for sealing and bonding almost all materials and are particularly suited for small and medium-sized areas. Drei Bond also offers specific products for materials which are difficult to bond, such as Teflon.

 

Technical data

40414027
4061
ColourColourlessColourlessColourless
Viscosity [MPas]5–101,200–2,00010–20
Temperature [°C]-50 to +80-50 to +80-50 to +80
CharacteristicsLow viscosity,
Quick initial curing also for difficult bonding situations
High viscosity,
Very good gap filling capacity,
Slightly delayed initial curing enables mounting corrections
Odourless,
No blooming effect,
No labelling necessary
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