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Cutting, Stripping and Crimping

Dual crimp connections with different lengths and of the same lines can also be processed without any problem.

Gamma 255

Fully automatic crimping machine

The Gamma 255 is specially designed to crimp small cross section and short cable lengths. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.

 

Technical Data

Wire cross section 0.01232.5 mm² (AWG36AWG14)
Length range 1510,000 mm
Stripping lengths 0.115 mm

Gamma 263 S

Fully automatic crimping machine

Although compact in size, this fully automatic crimping machine combines simplicity and functionality with economy and process reliability to deliver a high piece output. It is a real hit when it comes to obtaining excellent value for money. Whether you opt for the roller or belt drive, you can adjust use of this device to your individual needs yourself in no time at all.

 

Technical Data

Wire cross section 0.13–2,5 mm² (4 mm² on request)
Length range 40–20,000 mm (1.75 in–65.6 ft)
Stripping lengths 0,1–20 mm (0,004–0,79 in)

Gamma 333 PC/B

Fully automatic crimping machine

This fully automatic crimping machine stands out from the rest for the high daily productivity it achieves through short changeover times and high availability. This thoroughly tried-and-tested machine is also available with a belt drive. That means optimum force transmission and increased output for long and difficult- to-process conductors. A supplementary unit that is ideal for a broad processing range.

 

Technical Data

Wire cross section 0.13–5 mm² (AWG26–AWG10)
Length range 60–65,000 mm (optional 30–65.000 mm)
Stripping lengths 0.1–15 mm (optional side 1–28 mm)

Alpha 355

Fully automatic crimping machine

The Komax Alpha 355 is designed for one and two-sided crimping and seal loading. It even handles double-crimp connections involving varying lengths and the same wire types without any problem.

The ultra-precise dual-channel blade system allows for a large range of wire sizes without blade changes.

 

Technical Data

Wire cross section 0.136 mm²
Length range 6065,000 mm
Stripping lengths 0.135 mm

Alpha 355 S / 356

Fully automatic crimping machine

Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fitting with insulating sleeves, ferrules and ultrasonic or resistance welding modules.

 

Technical Data

355 S 356
up to 5 process modules up to 7 process modules
Wire cross section 0.136 mm²
Length range 6065,000 mm
Stripping lengths 0.135 mm

Alpha 433 H

Fully automatic crimping machine

The Alpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals and double crimp connections of different lengths, and the same wires can be processed without difficulty.

 

Technical Data

Wire cross section 0.216 mm² (AWG24AWG5)
Length range 6065,000 mm
Stripping lengths 0.1518 mm

Alpha 477

Fully automatic crimping machine

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command.

 

Technical Data

Wire cross section 0.224 mm² (AWG24AWG12),
Optional from 0.13 mm² (AWG26),
Double crimp (cable A+B) <6 mm²
Length range 6080,000 mm (optional 3580,000 mm)
Stripping lengths Both ends: 0.135 mm

Alpha 530

Fully automatic crimping machine

The Robust All-rounder

The Alpha 530 is a fully automatic crimping machine for one and two-sided crimping and seal loading. The machine is optimized for fast setup and conversion times, thus increasing your productivity. Crimp force monitoring CFA+ is standard. QC options, such as automatic conductor detection (ACD) and strip quality check (SQC), can be retrofitted and satisfy the highest quality requirements.

 

Technical Data

Wire cross sections0.134 mm² (optional 5 mm²)
Wire draw-in speedmax. 9 m/s
Crimp force122 kN

Alpha 550

Fully automatic crimping machine

The Alpha 550, the newest latest fully automatic crimping machine for two-sided crimping and seal loading, fulfils your requirements towards for productivity, flexibility, and quality.

  • At Features high speed for top maximum unit cost performance
  • Ultra-fast conversion for maximum productivity
  • First-time-right setup approach for almost no rejects
  • Robust system and versatile options
  • Quality control at its best

 

Technical Data

Wire cross sections 0.136 mm² (AWG2612)
Wire draw-in speedup to 12 m/s
Crimp force122 kN

Zeta 630

Harness Manufacturing Zeta

The Zeta 630 makes switchboard construction efficient and just in time. Thanks to the economical automation process, cable assembly is highly productive, starting with batch size 1. Automated processes and lot or sequential production without retooling shorten production times by up to 50 percent. The automatic wire changer provides up to 36 different lines, and the CM 1/5 GS module processes up to five different wire end ferrules. The reliable, fully automated production ensures consistent high quality.

 

Technical Data

Line cross-sections 0.22–6 mm² (AWG 24–AWG 10)
Wire changer

max. 36 wires (in steps of 6 wires)

Lengths with double-sided processing

240–3,000 mm standard trough
240–5,000 mm optional

Lengths with one-sided processing 85–3,000 mm standard trough
85–5,000 mm optional
Number of stations 2

Zeta 633 / 633 L

Fully automatic crimping machine

Zeta 633 is a highly flexible fully automatic crimping machine used for just-in-time production. With its flexible machine concept, the Zeta 633 opens up an almost unlimited number of possibilities for handling small jobs and wire sequences. Up to 36 conductors are available for wire feed without changeover. Wire transport can be adapted to the specific properties of each conductor. Modules can be configured as desired along the entire length of the Zeta 633. That means total flexibility for each area of application. The wires can be bundled or deposited in predefined order as a chain.

 

Technical Data

Zeta 633 Zeta 633 L
Wire cross section 0.136 mm² (Optional up to 10 mm²)
Stations 5 8
Length range

2403.000 mm standard,
8510,000 mm optional

Wire selector 36 wires

Zeta 651 / 656

Fully automatic crimping machine, block loading

The Zeta 656 produces wire harnesses reliably with high process stability. It performs this task with speed and precision. This block loader offers a convincing combination of great flexibility and short changeover times. Together, the Zeta 633 and Zeta 651 provide a reliable and attractively priced complete solution for the single-sided loading of single and double row blocks. Single-sided loading has never been so economical.

 

Technical Data


Zeta 651 Zeta 656
Wire cross section 0.132.5 mm²/4 mm²
Outside cable diameter 4 mm
Block feed Automatic, only one side Carousel with pallets, both sides
Wire selector 36 wires
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